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Tsubaki Large Size Conveyor Chains & Sprockets

Tsubaki Large Size Conveyor Chains & Sprockets
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Tsubaki Large Size Conveyor Chains & Sprockets

Product catalog summary
Overview: The document is a comprehensive guide on conveyor chains, detailing their specifications, applications, and maintenance across various industries. It emphasizes selecting the right chain type based on operational needs and environmental conditions.
Specifications: Conveyor chains are categorized into basic and advanced models, with advanced models offering higher load capacities and improved wear resistance. Specifications include load capacities, wear resistance, and material compositions.
Industry-Specific Chains: Chains are tailored for industries like cement, steel, biomass power generation, waste incineration, food, water treatment, and automotive, designed to meet unique environmental demands.
Function-Specific Products: Details on chains designed for specific functions, such as bearing roller chains and shoulder bush chains, are provided, highlighting features like low friction and high precision stopping capabilities.
Environmental Considerations: The Tsubaki Group emphasizes eco-friendly products, certifying those meeting stringent environmental standards with the Tsubaki Eco Link logo.
Maintenance and Safety: Regular maintenance is crucial to prevent wear and failure. Recommendations include proper lubrication, tension management, and material selection based on environmental conditions.
Recommendations: The document advises optimizing conveyance efficiency by minimizing conveyance distance, maximizing operating rates, and selecting appropriate chains. It stresses adhering to safety regulations and guidelines.
Ordering Procedures: The document outlines ordering processes for large size conveyor chains, emphasizing specifying chain size, length, attachment spacing, and formation.
Sprocket Configuration: Details on sprocket types and specifications are provided, explaining the importance of selecting the appropriate sprocket type based on chain series and operational conditions.
Key Considerations: Precise ordering is emphasized to ensure compatibility and performance, advising on matched and tagged chains for parallel operations and specifying rust prevention and special assembly requirements.
Applications: Various applications for chains are listed, such as in cement, papermaking, and power generation industries, with specific chains designed for high-temperature environments and heavy loads.
Features and Benefits: Features like solid lubricant bonding and O-ring attachments for noise reduction and increased wear life are highlighted, along with structural advantages of drag chains and block chains.
Conclusion: The document serves as a comprehensive guide for selecting and ordering conveyor chains and sprockets, providing detailed specifications, ordering procedures, and recommendations for various industrial applications.
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Catalog excerpts

Tsubaki Large Size Conveyor Chains & Sprockets-1

LARGE SIZE CONVEYOR CHAINS & SPROCKETS SMART Conveyor Chain Large Size Conveyor Chains & Sprockets

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Our standard conveyor chain line-up, made simple. Our line-up features eight models of basic and advanced conveyor chains. Simple allowable load selection We’ve switched from the previous safety factor selection to a new allowable load selection method based on maximum allowable load to help you make the smart chain choice!

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Tsubaki Large Size Conveyor Chains & Sprockets-3

Select the optimal chain for your operating environment Tsubaki’s new SMART Conveyor Chain concept takes a century of chain manufacturing know-how and evolves it to create a conveyor chain that meets the needs of customers today and tomorrow. Provide the Best Solution. Industry Specific Chains Function Specific Products Providing the optimal chain for the right application and the right industry. Providing the right chain and solution to meet your needs.

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Tsubaki Large Size Conveyor Chains & Sprockets-4

Tsubaki’s new advanced large   DTA Series Available sizes RF03 – RF36 (with F or R rollers only) Has 3x the bush – roller wear resistance of DT Series. 1 A roller normally rolls atop a rail, and the bush slides against the roller. Bush – Roller Wear Performance provides a better solution Wear Comparison over the Same Time Period In-house test comparison 3 This promotes wear and leads to a shorter chain life. Bush comparison Roller comparison Available sizes RF08 – RF36 (with F or R rollers only) Features better wear resistance and maximum allowable load than AT Series! Pin – bush wear performance...

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Tsubaki Large Size Conveyor Chains & Sprockets-5

size conveyor chains GSA Series Available sizes Better corrosion resistance and allowable load! Better wear resistance and higher max. allowable load than GS Series! Pin-bush wear performance Bush-roller wear performance Bush-Roller Wear Comparison In-house test comparison Max. allowable load/roller allowable load* Pin-Bush Wear Resistance (in-house test comparison) Chain wear elongation (%) Available sizes RF03 – RF26 sizes Better wear resistance than SS Series! Bush – roller wear performance Bush – Roller Wear Performance Roller allowable load* better *For R rollers only Wear comparison over...

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Tsubaki Large Size Conveyor Chains & Sprockets-6

CONTENTS Large Size Conveyor Chain Overview Wide Selection of Large Size Conveyor Chains ・・・・・・・・・・・・・・・・ 07 ・・・・・・・・・・・・・・・・・ Precautions Before Use ・・・・・・・・・・・・・・・・・・・・・・・・・・ 09 ・・・・・・・・・・・・・・・・・・・・・・・・・・・ Construction ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 10 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ Roller Types ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 11 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ Conveyor Chain Guides ・・・・・・・・・・・・・・・・・・・・・・・・・・ 12 ・・・・・・・・・・・・・・・・・・・・・・・・・・・ Attachment Types ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 13 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ Conveyor Chain Line-up ・・・・・・・・・・・・・・・・・・・・・・・・・・ 15 ・・・・・・・・・・・・・・・・・・・・・・・・・・・...

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Tsubaki Large Size Conveyor Chains & Sprockets-7

General Use, Wear Resistant/Heavy Duty, and Corrosion Resistant Large Size Conveyor Chain Basic & Advanced Models Metric Pitch Conveyor Chains & Sprockets ・・・・・・・・・・・・・・・・・ 25 ・・・・・・・・・・・・・・・・・・ Imperial Pitch Conveyor Chains & Sprockets ・・・・・・・・・・・・・・・・ 43 ・・・・・・・・・・・・・・・・・ Large Size Conveyor Chain Sprocket Lock Series ・・・・・・・・・・・・・・ 47 ・・・・・・・・・・・・・・・ Selecting Hub Specifications & Dimensions ・・・・・・・・・・・・・・・・・ 48 ・・・・・・・・・・・・・・・・・・ Large Size Conveyor Chain Special Sprockets ・・・・・・・・・・・・・・・・ 50 ・・・・・・・・・・・・・・・・ Specialty Conveyor Chain Industry Specific Products Conveyor Chains for the Cement...

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Large Size Conveyor Chain Overview We VG added advanced versions of our four basic series. Maximum allowable load varies by size and combination of materials. NOW it’s easy to make the smart selection Always confirm the maximum allowable load when considering any chain series. Advanced ModelsGeneral Use Conveyor Chain DTA Series Better roller wear performance Higher maximum allowable load Features twice the maximum allowable load of DT Series Heavy Duty Conveyor Chains Compared to AT Series: ♦ Features 50% better wear resistance between pins and bushes ♦ Features twice the wear resistance...

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Industry Specific Products Our line-up of industry specific chains is based on our experience in specialized industries of every kind. These chains can also be used in other industries as well. Overview Cement Industry (powder conveyance) Biomass Waste Disposal Facilities Automotive Industry Power Generation Steel Industry Food Industry Water Treatment Industry (super heavy load conveyance) Function Specific Products Let us propose a specification with a combination of materials to match your application needs. Contact a Tsubaki representative for more information.

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Large Size Conveyor Chain Overview Precautions Before Use Always read this catalog and make the proper selection before using your Large Conveyor Chain. Ensure that all maintenance personnel are familiar with the related sections. Values given in this catalog are both in SI International Units and {Gravimetric Units}. The dimensions given in this catalog are nominal dimensions and may differ from actual dimensions. Read the Following Before Use Caution 1 The conveyor chain is an expendable item requiring periodic checks and replacement. The Large Conveyor Chain is a convenient part of machinery...

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Large Size Conveyor Chain Overview Construction The Three Basic Chain Dimensions The three basic dimensions of conveyor chain are pitch, roller diameter, and inner link inner width. When these dimensions 4. Plate (PLP-A, PLP-B, BLP) are the same, the chain and sprocket are compatible. (1 pitch = 1 link) The most important role of the c-pin is connecting the inner link to the outer link. Along with the plate, it receives chain tension along the direction of travel while receiving vertical reactive forces from the conveyed items. The outer diameter of the c-pin suffers wear from sliding against...

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Large Size Conveyor Chain Overview Roller Types Tsubaki Conveyor Chains use three basic roller types. 1. R Rollers Tsubaki's most basic, versatile roller type. It has a large allowable load and low frictional resistance. The outer diameter of the roller is larger than the height of the link plate. 2. F Rollers Flange rollers are a simple way to prevent side oscillation. They are perfect for rough usage conditions and regular slat conveyance. Be careful when using K attachments, as the attachment area may contact the roller flange. There is a flange on the roller, attached on the T-pin side, that...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.