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Tsubaki gear motors 40 W - 5.5 kW

Tsubaki gear motors 40 W - 5.5 kW
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Tsubaki gear motors 40 W - 5.5 kW

Product catalog summary
Overview: The document provides a comprehensive overview of Tsubakimoto Chain Co.'s gear motors compatible with IE3 motors, including helical, hypoid, and worm gears. These motors are designed for high efficiency, low noise, and easy installation, suitable for various applications.
Specifications: Gear motors range from 40 W to 5.5 kW, with mounting options like foot, face, and flange mounts. They offer different reduction ratios and are available in parallel and right-angle shaft configurations.
Product Features:
  • Helical Gear: Low noise and high efficiency, suitable for space-saving applications.
  • Hypoid Gear: Compact design with a high reduction ratio and self-lock function.
  • Worm Gear: Silent operation with self-locking capabilities.
Series and Models: Various series such as TR, TA, CSMA, CSMR, HCMA, and HCMR cater to specific power and application needs.
Customization and Selection: A three-criteria selection process allows customization based on gear type, motor type, and output type, with options for overload protection and rotation detection.
Advanced Features: The Plus α Series includes proprietary technologies like SHOCK RELAY and SHOCK GUARD for overload protection, and rotary encoders for automation.
Applications: Suitable for industries like food conveyors, packaging machinery, and automated systems, with options for outdoor and waterproof use.
Global Presence: Tsubakimoto Chain Co. has subsidiaries worldwide, ensuring widespread availability and support.
Key Features:
  • Keyless locking with POWER-LOCK for easy mounting and unmounting.
  • Direct installation of encoders on motor shafts eliminates the need for coupling connections.
  • No backlash with driven shafts and availability of special safety caps.
Specifications and Compliance: Products comply with international standards like CE, UL, and CCC, with waterproof specifications and use of H1 food-grade lubricant.
Options and Customization: Options include stainless steel shafts, brakes, fin-less motor frames, and antibacterial powder coating.
Technical Information: Motor outputs range from 0.1 kW to 5.5 kW, with inverter-compatible motors allowing continuous operation at constant torque.
Product Lineup: Includes Gear Motor TA Series, Hypoid Motor TA Series, and Croise Motor Series.
Specifications: Detailed specifications for GEAR MOTOR TA and TR Series, covering motor outputs from 0.1 kW to 2.2 kW.
Reduction Ratios and Torque: Nominal reduction ratios range from 1/5 to 1/200, affecting output shaft revolution rate.
Dimensions and Mounting: Outline dimensions for face mount and flange mount types, with diagrams and measurements for each model.
Additional Features: Compatibility with non-Tsubaki motors, explosion-proof motors, and special motors.
Notes and Recommendations: Clarifications on output shaft revolution rates and actual reduction ratio calculations.
Nomenclature and Model Lineup: Focus on adapter and inline reducer types, with motor capacities ranging from 0.1 kW to 2.2 kW.
Specifications and Dimensions: Detailed information on dimensions and correction coefficients for allowable input/output shaft overhung loads.
Specification Chart: Details on nominal and actual reduction ratios, allowable output shaft torque, and O.H.L. for various models.
Outline Dimensions: Dimensions for foot mount, face mount, and flange mount types.
Technical Information: Additional details available for further understanding of the gear motor series.
Specifications: Various gear motor models categorized based on power ratings and types.
Procedures: Installation instructions implied through dimensions and mounting specifications.
Standards and Norms: Motors designed to meet efficiency standards, with IE3 efficiency class mentioned for models above 0.75 kW.
Recommendations: Benefits of using hypoid motors for high efficiency and low noise.
Key Data from Tables and Charts: Tables listing reduction ratios, weights, and dimensions for various models.
Critical Information: Emphasis on key parameters like reduction ratios, motor efficiency, and installation conditions.
Overview: Detailed specifications and dimensions for CROISE MOTOR models, focusing on reduction ratios, weights, and technical parameters.
Specifications: Lists multiple models with varying reduction ratios and approximate weights.
Technical Parameters: Key parameters include actual reduction ratio, output shaft revolution rates, and allowable output shaft torque.
Dimensions and Housing: Detailed dimensions for output housing, emphasizing clearance between mounting and installation surfaces.
Notes and Recommendations: Important considerations like torque limitations and alignment of output shaft keyways.
Conclusion: Comprehensive guide for selecting and understanding CROISE MOTOR models.
Specifications: Detailed specifications for gear motors, including three-phase and single-phase types.
Technical Information: Covers determination of reduction ratios, calculation of output shaft torque, and selection of appropriate motor models.
Selection Process: Involves calculating necessary torque and reduction ratio, determining motor capacity, and confirming moment of inertia and starting frequency.
Model Number Determination: Based on safe installation conditions, power supply, and other factors.
Additional Considerations: Importance of checking moment of inertia and starting frequency to prevent accidents.
Specifications and Procedures:
  • Thermal Relay Installation: Use an electronic thermal relay to prevent motor overheating.
  • Brake-Equipped Models: Refer to wiring diagram for installation.
Torque Characteristics:
  • Standard Motor: Achieves 100% output torque at 60 Hz.
  • IE3 Motor: Temperature increases at low frequencies.
Precautions:
  • Frequency Range: Constant horsepower zone from 60 Hz to 120 Hz.
  • Voltage Adjustment: Ensure inverter output voltage matches motor specifications.
Outdoor Specifications: Install outdoor-type motors in areas with minimal dust and protect from direct water exposure.
Options and Accessories:
  • One-Touch Manual Release: Available for easy brake release.
  • Manual Shaft: Allows manual revolution from the motor fan side.
Technical Information:
  • Terminal Box Configuration: Adjustable for various motor types.
  • Shaft Diameters: Available for hollow shaft types.
Recommendations: Use of Shock Relay for overload protection.
Specifications: Motors compliant with CE standards, not suitable for inverter operation.
Procedures: Overload Protection and SHOCK GUARD system details.
Norms and Recommendations: Rotary encoder types and pulsacion type motors for specific environments.
Key Features:
  • Hollow-Shaft POWER-LOCK Type for easy mounting.
  • Rotary Encoder Type for streamlined operations.
Tables and Charts: Provide dimensions and specifications for different motor types.
Overview: Detailed technical specifications and options for various motor types.
Specifications: Outlines specifications for hypoid motors and gear motors.
Mounting Methods: Motors can be mounted using hollow shafts, foot mounts, or face mounts.
Options and Features: Various options available to enhance motor performance.
Specialized Motor Types: Heat-resistant, cold-resistant, and food contact motor types described.
Global Compliance: Motors designed to comply with international standards.
Technical Information: Detailed technical information for each motor type.
Specifications and Standards: Specifications for various motor types, including protection levels and insulation classes.
Model Numbering and Options: Examples of model numbering for different regions.
Installation and Handling: Guidelines for installation and handling of motors.
Technical Information: Voltage and frequency standards for various countries.
Torque Arm Design: Design and strength check of torque arms.
Technical Specifications and Installation: Detailed specifications for gear motors, hypoid motors, and croise motors.
Operation and Maintenance: Guidelines for proper wiring, breaker usage, and maintenance.
Lubrication: Importance of grease and oil lubrication for motor longevity.
Troubleshooting: Common issues and corrective actions outlined.
Warranty and Safety: Warranty details and safety precautions emphasized.
Product Selection and Usage Guidelines: Importance of selecting the right product for the intended use.
Motor and Inverter Operations: Guidelines for using explosion-proof motors with inverters.
Oil Leakage Precautions: Recommendations for managing oil leakage in equipment.
Product Information and Trademarks: Product information and trademark details provided.
Product Lineup: Full lineup of IE3 motor compatible models featured.
Global Presence: Tsubakimoto Chain Co.'s global presence detailed.
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Catalog excerpts

Tsubaki gear motors 40 W - 5.5 kW-1

Full Lineup of IE3 Motor Compatible Models

 Open the catalog to page 1
Tsubaki gear motors 40 W - 5.5 kW-2

High-End-Spec Gear Solution High-end-spec gear solutions— Ultimate in function, quality, and performance Helical Gear Low noise, high efficiency This parallel-shaft gear motor offers low noise, high efficiency, and easy installation. It’s light, compact, and highly functional. Of course, Tsubaki’s state-of-the-art technology ensures the motor is silent, highly efficient, and easy to maintain. Parallel shaft • Foot mount • Face mount • Flange mount Hypoid Gear Compact design Offering highly efficient startup and operation, as well as excellent space savings. The reduced height allows it to be...

 Open the catalog to page 2
Tsubaki gear motors 40 W - 5.5 kW-3

Tsubaki small-sized gear motors bring together our wealth of know-how and advanced technologies. Choose a high-end-spec gear solution that offers the ideal function, quality, and performance for your application. Gear Motor TA Series Gear Motor TR Series Hypoid Motor TA Series Hypoid Motor TR Series Hypoid Motor Mini Series Croise Motor CSMA Series Croise Motor HCMA Series CSMR Series HCMR Series Wide range of applications Choose from our extensive lineup for the product that fits your exact application and usage conditions. • Inverter motor • Clutch/brake • Rotary encoder • SHOCK GUARD • SHOCK...

 Open the catalog to page 3
Tsubaki gear motors 40 W - 5.5 kW-4

Three-Criteria Selection Use three criteria to choose the product that’s right for you Basic specifications Tsubaki small-sized gear motors respond to the exacting needs of all fields and industries. Depending on your needs, make selections based on three criteria—the type of gear, motor, and output—and we’ll provide you with a small-sized gear motor made just for you. Gear type (three) • Helical gear (Low noise, high efficiency) • Hypoid gear (Extremely compact) • Worm gear (Practically silent, self-locking) Motor type • Standard • Highly efficient motor (IE3) • Inverter • Adapter flange • Compliant...

 Open the catalog to page 4
Tsubaki gear motors 40 W - 5.5 kW-5

You need a small-sized gear motor for a specific environment, purpose, and application. And with Tsubaki’s three-criteria selection process, we can provide you with exactly what you need—a product made for you that’s just right for you. Plus α Series The optimal combination of Tsubaki proprietary technologies—with regards to motor type, rotation detection, overload protection, and other factors—goes into making a small-sized gear motor that is ideal for your usage environment and application. You can choose the Plus α Series to further optimize the product to the application at hand. Overload...

 Open the catalog to page 5
Tsubaki gear motors 40 W - 5.5 kW-6

Plus α Series—Add functions and value to your small-sized gear motor SHOCK RELAY type A reducer is equipped with an electric overload protection device. In case the motor current exceeds the set value due to an overload, SHOCK RELAY functions after a given time to stop the motor directly, thus protecting the machinery. Features • The Shock Relay is built into the motor’s terminal box, meaning no extra control panel is needed • The motor is instantly and directly stopped upon detection of the motor’s current, so no sequence circuit is needed • Trip signal (1c contact) output can be utilized, for...

 Open the catalog to page 6
Tsubaki gear motors 40 W - 5.5 kW-7

We can add proprietary Tsubaki technologies to your small-sized gear motor to give it added value in the form of overload protection, rotation detection, fewer parts, and space saving. The result is the optimal solution for any and every application. Pulsacion type The motor has an integrated sensor that detects a permanent magnetic pole located on the motor shaft as a pulse string. With dimensions nearly identical to those of standard gear motors, the product can be used outdoors and under wet conditions. Features • Ideal for detecting digital signals for things such as speed control, position...

 Open the catalog to page 7
Tsubaki gear motors 40 W - 5.5 kW-8

Just Fit Models—For equipment that’s a perfect fit The Just Fit Model logo shows that a product has specifications custom-made to the needs of a particular industry. Waterproof specifications Our product lineup boasts waterproof specifications with an IP65 rating. This means they can be subject to splashing and can be washed directly with water. Options • Stainless steel shaft • With brake • Fin-less motor frames Gear Motor TA Series Croise Motor Hypoid Motor TA Series Food contact and food conveyor specifications Our products use the H1 food-grade lubricant, certified by NSF International. You therefore...

 Open the catalog to page 8
Tsubaki gear motors 40 W - 5.5 kW-9

Tsubaki has an extensive lineup of Just Fit Model products with international specifications that comply with standards for things like waterproofness, food processing applications, and specific country regulations. We provide solutions that meet your exact device needs. Heat-/cold-resistant specifications Heat resistance at between 0°C and 60°C, cold resistance at between –30°C and 40°C. Each product proves its worth in specific environments. Heat resistance Cold resistance International compliance specifications Our motors conform to international standards such as CE in Europe, UL in the US,...

 Open the catalog to page 9
Tsubaki gear motors 40 W - 5.5 kW-11

Hypoid Motor Mini Series • Hollow shaft • Face mount Specification chart, outline dimensions...p. 194 • Foot mount Gear Motor TA Series p. 012 Motor output: 0.1 kW-0.4 kW • Flange mount Specification chart, outline dimensions...p. 18 Hypoid Motor TA Series Motor output: 0.1 kW-0.4 kW • Hollow shaft • Face mount • Foot mount Specification chart, outline dimensions—p. 54 Croise Motor CSMA and HCMA Series Hypoid Motor TR Series Motor output: 0.75 kW-5.5 kW • Foot mount Specification chart, outline dimensions...p. 54 Gear Motor TR Series = p. 012 Motor output: 0.75 kW-2.2 kW • Flange...

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Tsubaki gear motors 40 W - 5.5 kW-13

Selection Technical Data Options Plus a Series Just Fit Models Handling

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Tsubaki gear motors 40 W - 5.5 kW-14

GEAR MOTOR GEAR MOTOR TA/TR Series TA and TR Series Features Gear Motor TA and TR Series Features Reducer basics

 Open the catalog to page 14
Tsubaki gear motors 40 W - 5.5 kW-15

Helical Gear, Parallel Shaft Low noise, long life GEAR MOTOR TA/TR Series With our proven experience in low-noise design and manufacturing technologies, we have achieved low-noise, long-life gear motors. Compact, light weight An aluminum-frame motor results in smaller, lighter gear motors. Extensive applications Our gear motors come in a wide range of outputs and reduction ratios—from 1/5 to 1/200—to meet a variety of application needs. Environmentally friendly The use of electrostatic powder coating has improved the coating quality and, since it uses no thinner, has reduced VOC emissions (for...

 Open the catalog to page 15

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