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Tsubaki Drive Chain (for EMEA market)

Tsubaki Drive Chain (for EMEA market)
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Tsubaki Drive Chain (for EMEA market)

Product catalog summary
Introduction
This document is the 2015 Drive Chain Catalogue by Tsubakimoto Europe B.V., focusing on industrial drive chains, attachment chains, and conveyor chains. It highlights Tsubaki's dedication to quality and innovation.
Product Specifications
  • General Standard Roller Chain Series: Features BS GT4 Winner and ANSI G7 for superior performance.
  • Lube-Free Chains: The LAMBDA series reduces maintenance with self-lubricating chains.
  • Heavy Duty Chains: ANSI H and HT series offer enhanced fatigue strength and anti-shock performance.
  • Corrosion Protection: NP and N.E.P. series provide eco-friendly corrosion protection, while SS series uses stainless steel for resistance.
  • Specialty Chains: Includes leaf chains for lifting and low noise series with spring rollers.
Attachment Chains
  • Standard Attachment Chains: Available in BS and ANSI standards, with single and double pitch options.
  • Lube-Free Attachment Chains: LAMBDA series offers maintenance-free options.
  • Corrosion Resistant Attachment Chains: SS series provides stainless steel options for durability.
Special Environments
  • High Temperature Chains: ANSI LAMBDA CKF series for up to 230°C.
  • Cold Resistant Chains: ANSI KT series for temperatures down to -60°C.
Conveyor Chains
  • Standard Series: Offers variety and low maintenance.
  • Free Flow Series: VR Double Plus Chain reduces speed and saves energy.
Company Overview
Tsubakimoto Europe B.V. serves Europe, Africa, and the Middle East, with headquarters in Dordrecht, Netherlands. The company focuses on customer satisfaction through a broad product range and technical innovation, with a global presence in 46 production locations and 63 group companies.
Introduction to Tsubaki Roller Chain
The document provides an overview of Tsubaki roller chains, detailing specifications, testing methods, and structural components. It emphasizes Tsubaki's higher standards compared to ISO for tensile strength.
Tensile Strength and Testing
Outlines minimum and average tensile strengths according to ISO and Tsubaki standards, describing the testing method and significance of Maximum Allowable Load (M.A.L.).
Manufacturing Processes
Details processes like Ring Coining, Ball Drifting, and Shot Peening to enhance chain performance.
Roller Chain Structure
Describes dimensions and parts of a roller chain, including link plates, pins, bushes, and rollers.
Technical Evolution and Advantages
Discusses advancements in lube-free chain technology, highlighting BS LAMBDA chain's performance and benefits.
Conclusion
Focuses on Tsubaki's commitment to quality and innovation in roller chain technology.
Overview of Chains for Corrosive Environments
Details specifications for chains like BS SS Chain, BS LAMBDA N.E.P. Chain, and ANSI LAMBDA LUBE FREE ROLLER CHAIN, including dimensions, load capacities, and features.
Corrosion Resistant Chains
  • ANSI PC Engineering Plastic Combination Chain: Offers lube-free, low noise, and lightweight properties.
  • ANSI SS Stainless Steel Chain: Suitable for underwater, acidic, and alkaline environments.
  • ANSI AS Stainless Steel Chain: Provides higher load capacity with slightly lower corrosion resistance.
Corrosion Protected Chains
  • ANSI N.E.P. New Environmental Plating Chain: Offers maximum protection against environmental conditions.
  • ANSI NP Nickel Plated Chain: Provides light corrosion resistance for outdoor conditions.
Heavy Duty Chains
TSUBAKI offers heavy-duty chains for higher transmission power and tensile strength.
Specifications and Dimensions
Provides detailed specifications for ANSI Leaf Chains, including dimensions, weight, and load capacity.
Temperature Selection Method
Outlines effects of temperature on chain performance and recommendations for special lubricants and materials.
Corrosion Resistance Guide
Provides guidance on corrosion resistance of different chain materials against various substances.
Drive Chain Application Check Sheet
Includes a checklist for selecting a drive chain, covering machine description, operation time, and environmental factors.
General Terms and Conditions
Outlines terms including applicability, pricing, delivery, payment terms, and intellectual property rights.
Ownership and Custody
Customers must fulfill obligations to gain ownership of products.
Security and Guarantees
Customers must provide security if obligations are in doubt. Tsubaki offers a six-month guarantee on products.
Complaints and Dissolution
Customers must report non-conformity within eight days of delivery.
Liability and Compensation
Tsubaki's liability is limited to gross negligence, with a maximum compensation of EUR 500,000 per event.
Amendments and Legal Provisions
Tsubaki can amend terms with 30 days' notice. Dutch law governs agreements.
Safety Warnings
Chains should be used for their intended purpose, with specific handling and maintenance instructions provided.
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Catalog excerpts

Tsubaki Drive Chain (for EMEA market)-1

DRIVE CHAIN CATALOGUE 1 DRIVE CHAIN Tsubakimoto Europe B.V. Tsubakimoto Deutschland GmbH Aventurijn 1200 3316 LB Dordrecht The Netherlands ASTO Park Oberpfaffenhofen Friedrichshafener Straße 1 D-82205 Gilching, Germany Osier Drive, Sherwood Park Annesley, Nottingham NG15 0DX United Kingdom

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Tsubaki Drive Chain (for EMEA market)-2

DRIVE CHAIN CATALOGUE 1 DRIVE CHAIN Tsubakimoto Europe B.V. Tsubakimoto Deutschland GmbH Aventurijn 1200 3316 LB Dordrecht The Netherlands ASTO Park Oberpfaffenhofen Friedrichshafener Straße 1 D-82205 Gilching, Germany Osier Drive, Sherwood Park Annesley, Nottingham NG15 0DX United Kingdom

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Tsubaki Drive Chain (for EMEA market)-3

CATALOGUE 1 DRIVE CHAIN Standard Roller Chain Series LAMBDA Series X-LAMBDA Series Heavy Duty Series Heavy Duty Superior Performance Chain in both BS/DIN and ANSI Self Lube Chain; ANSI LAMBDA Maintenance Free Self Lube under Severe Dust Conditions Higher Fatigue Strength Anti-Shock Performance ANSI SUPER SUPER Series Better Fatigue Strength Carbon Steel Base Anti Corrosion Corrosion Protected Better Fatigue Strength and Anti-Shock Performance ANSI ULTRA SUPER NP Series ANSI SUPER-H Ultimate Strength BS (LAMBDA) NP ANSI (LAMBDA) NP Shining Nickel Plated Parts Environmental Friendly Corrosion Protection...

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Tsubaki Drive Chain (for EMEA market)-4

ANSI Drive Chain ANSI Attachment Chain Conveyor Chain Tsubaki Standard

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Tsubaki Drive Chain (for EMEA market)-5

LEADING PRODUCTS AND EXCELLENT SERVICE At TSUBAKI we know that customers want the best. We are also aware that each and every one of our customers has unique requirements. Therefore, we take pride in our ability to deliver an extensive product line-up that satisfies these high expectations. We believe that in coming years there will be an increase in demand for quality in products as well as in services. With an eye on these future trends, we are committed to take on the challenge of technical innovation. Our main products, along with automotive timing-drive systems, are industrial drive chains,...

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Tsubaki Drive Chain (for EMEA market)-6

TABLE OF CONTENTS Introduction to TSUBAKI Roller Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - Roller Chain Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 BS LAMBDA Lube Free Roller Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - BS LAMBDA Lube Free Roller Chain - Drawings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 BS X-LAMBDA Lube Free Roller Chain . . . ....

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Tsubaki Drive Chain (for EMEA market)-7

- ANSI LAMBDA N.E.P Chain - Drawings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 . - ANSI N.E.P Chain - Drawings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 . - ANSI NP Chain - Drawings and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 ANSI Heavy Duty Roller Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 - H Series - Drawings and Dimensions . . . . . . . . . . . . . . ....

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Tsubaki Drive Chain (for EMEA market)-8

INTRODUCTION TO TSUBAKI ROLLER CHAIN ISO min. Tensile Strength TSUBAKI min. Tensile Strength TSUBAKI av. Tensile Strength 3. Average Tensile Strength as per TSUBAKI Standardisation This is a fracture load reading obtained after a long period of actual tensile strength testing of a large number of chain strands. Of course, when any given strand of roller chain fractures, this value may be higher or lower, so it does not represent a guaranteed value. 2. Minimum Tensile Strength as per TSUBAKI Standardisation This is a minimum value determined by statistical processes at TSUBAKI. If a roller chain...

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Tsubaki Drive Chain (for EMEA market)-9

INTRODUCTION TO TSUBAKI ROLLER CHAIN 7. Ball Drifting Process Shot Peening increases resistance to: • fatigue failure • corrosion fatigue • hydrogen assisted cracking • cavitation erosion • stress corrosion cracking • galling • fretting Repetitive load Residual compressive stress Repetitive load Fig. 7 Residual Compressive Stress Ball drifting is the process of pressing a hardened steel ball through a hole in an already hardened steel plate (Fig. 6). The goal of this process is to create local plastic deformation and effectively add compressive stress (Fig. 7) to the walls of the hole. Besides...

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Tsubaki Drive Chain (for EMEA market)-10

INTRODUCTION TO TSUBAKI ROLLER CHAIN Roller Chain Structure it sF Roller Chain Structure 1. Three Basic Dimensions Pitch, Roller Diameter and Inner Width are known as the “Three Basic Dimensions of Roller Chain.” When these three dimensions are identical, roller chains and sprockets are dimensionally compatible. 2. Basic Parts Link Plate The plate is the component that bears the tension placed on the chain. Usually this is a repeated loading, sometimes accom­ panied by shock. Therefore, the plate must not only have great static tensile strength, it must also hold up to the dynamic forces of load...

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Tsubaki Drive Chain (for EMEA market)-11

INTRODUCTION TO TSUBAKI ROLLER CHAIN Connecting Links Spring Clip Connecting Link Cotter Pin Connecting Link Intermediate Plate(s) Spring Clip Cotter Pin Connecting Link Multi-Strand (2-strand shown) Spring Pin Connecting Link Connecting Link Plate Connecting Link Plate ONE Pitch Offset Links (OL) Single Strand Connecting Link Plate TWO Pitch Offset Links (2POL) Single Strand Offset Link Plate Pin Offset Link Plate inserted to allow rotation around the outside of the bushes during operation. This is the same for single and for multi strand chains. Connecting Links There are three types of connecting...

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Tsubaki Drive Chain (for EMEA market)-12

BS LAMBDA LUBE FREE ROLLER CHAIN TSUBAKI’s LAMBDA Chains were the first in the industry to use a special oil impregnated bush. Since their launch in 1988, they have been adopted for diverse industries and applications, and their performance has been highly rated. TSUBAKI has a wide line-up of lube-free, long life products that help customers reduce costs. Technical Evolution As a pioneer in the lube-free chain market, TSUBAKI will reveal some of the key elements behind BS LAMBDA’s outstanding performance: Sintered Oil Impregnated Bush The microscopic pores in the seamless sintered bush are vacuum...

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