Overview
The document provides a detailed overview of TSUBAKI Cam Clutches, including their specifications, applications, and operational modes. Cam Clutches are mechanical devices that allow torque transmission in one direction while permitting freewheeling in the opposite direction.
Specifications- MZ Series: Prelubricated with special grease, no maintenance required. Bore range: ø15 to ø70 mm, Torque range: 186 to 3,040 N·m.
- MZ-G Series: Similar to MZ with machine-finished outer race.
- MZEU Series: European style, Bore range: ø12 to ø150 mm, Torque range: 60 to 33,800 N·m.
- 200 Series: Shaft-mounted, requires two bearings, prelubricated.
- BB Series: Similar to #62 type ball bearing, easy handling and installation.
- PB Series: Special grease, outer race for mounting gears, pulleys, sprockets.
- LD Series: Light-duty applications, no lubrication maintenance.
- MDEU Series: European style, no bearing needed, easy installation.
Design Features- Full Cam Complement: Maximizes load transmission.
- Cam Design: Made of special alloy steel for durability.
- High-Quality Components: Precision-ground races for accurate cam rotation.
Operational Modes- General Overrunning: Clutches overrun during most of the operation, occasionally locking to drive.
- Indexing: Converts reciprocating motion into unidirectional intermittent motion.
- Backstopping: Prevents reverse rotation, commonly used in conveyors and gear reducers.
Applications
Cam Clutches are used in various applications including air cleaning plants, agricultural machines, bucket elevators, compressors, conveyors, cranes, dry cleaning machinery, and more.
Selection and Use
Choosing the right Cam Clutch involves understanding the application and operational conditions. The document provides a selection chart to aid in choosing the appropriate series based on specific operational needs.
Overview of Cam Clutch Operations
This document provides a detailed explanation of the operational mechanics and applications of Cam Clutches in various drive systems. It covers the behavior of Cam Clutches under different rotational conditions and their applications in dual drive and two-speed drive systems.
Specifications and Procedures- Overrunning States: The document describes two main states of overrunning: when the outer race rotates counterclockwise and when it rotates clockwise. In both cases, the engagement and overrunning of the Cam Clutch depend on the relative speeds of the inner and outer races.
- Dual Drive Systems: Dual drive systems use two driving units to operate a single driven unit. The Cam Clutch acts as an automatic switcher between the driving units, allowing for high or low-speed operation.
Applications and Examples- High-Speed Overrunning and Engagement: Used in systems like pumps or fans driven by a motor and turbine. The Cam Clutch automatically switches between the driving units based on speed differences.
- Energy Saving Systems: Cam Clutches are used in energy recovery systems to save power by utilizing both motor and turbine outputs efficiently.
- Medium and Low-Speed Applications: These include systems like soaking pit fans and corrugating machines, where Cam Clutches enable automatic switching between different speed drives.
Advantages and Series Information
The document lists various Cam Clutch series, highlighting their advantages such as minimal lubrication maintenance, compact design, and high torque transmission. Specific series are recommended for different applications based on speed and load requirements.
Conclusion
Cam Clutches provide efficient and automatic switching between driving units in various industrial applications, offering energy savings and operational flexibility. The document emphasizes the importance of selecting the appropriate Cam Clutch series based on specific operational needs.
Specifications: The document outlines the specifications for Cam Clutches, emphasizing their enhanced response to load changes during engagement. It specifies that the Cam Clutch should be used at an overrunning speed of 50 r/min or lower. The dimensions are compatible with #62 and #63 type bearings, allowing for compact designs.
Free Wheeling: Cam Clutches prevent damage from speed differences between driving and driven sides by overrunning when necessary. This is particularly useful in applications like feeding materials in slitter or pressure rolls, drying machines, and engine testers.
Manual Type: Cam Clutches are used in manual operations for positioning and adjustments, such as in circular knitting machines. They ensure safety by preventing the manual handle from rotating during machine operation.
Indexing (Intermittent Feed): Cam Clutches provide accurate, backlash-free feeding with adjustable distances. They are used in high-speed applications like automatic clamp presses and packaging machines, offering low running costs and high precision.
Backstopping in Intermittent Feeding: To ensure high feed accuracy, a combination of Cam Clutches for indexing and backstopping, along with brakes, is recommended. This prevents reverse rotation and enhances precision.
Feeding with Stopper: In applications requiring fixed feeding pitches, a stopper is used to halt material at a precise point, applying shock torque to the feeding roll. This method is exemplified in bolt headers.
Speed Change: The speed of the driven side in intermittent feed mechanisms can be adjusted steplessly by altering the feed angle, as demonstrated in applications like manure spreaders.
Backstopping to Prevent Reverse Rotation: Cam Clutches prevent reverse rotation of shafts by engaging when reverse motion is detected, ensuring the shaft continues to rotate in the intended direction.
Overview: The document provides detailed technical specifications and applications for Cam Clutches used in backstopping to prevent reverse rotation in various mechanical systems. It categorizes backstopping into three types based on overrunning speed and load conditions, and outlines the specifications, advantages, and installation procedures for each type.
1. Backstopping Classifications:- Low-Speed Overrunning: Suitable for conveyor shafts and pumps with speeds up to 150 r/min. It offers high reliability and reduced wear due to low overrunning speeds.
- Medium-Speed Overrunning: Designed for intermediate shafts of reduction gears, operating between 150 to 700 r/min. It requires smaller Cam Clutches due to lower torque demands.
- High-Speed Overrunning: Applicable for high-speed rotating shafts in conveyor-drive machines and pumps, with speeds ranging from 700 to 3,600 r/min. These are ideal for space-limited applications.
2. Mounting Types and Specifications:- Type A: For low-speed overrunning, mounted on pulley shafts with large reversing torque.
- Type B: For medium-speed overrunning, mounted on intermediate shafts with medium reversing torque.
- Type C: For high-speed overrunning, directly connected to motor shafts with small reversing torque.
3. Series and Advantages:- BS Series: Dust-proof design with enhanced lubrication, suitable for conveyor backstopping.
- MG-R Series: Features a large oil reservoir for reduced maintenance and compact design for large torque transmission.
- BB Series: Combines bearing and Cam Clutch in one unit, suitable for high-speed applications.
4. Installation and Usage Guidelines:- Ensure proper mounting by applying pressure to the inner race only.
- Use parallel keys for securing the clutch to the shaft.
- Consult manufacturer for vertical mounting applications.
- Maintain ambient temperature between –5° to 40°C for optimal performance.
5. MZ Series Specifications: The document includes detailed specifications for the MZ Series Cam Clutches, highlighting torque capacities, dimensions, and installation instructions. It emphasizes the importance of using pre-greased models for maintenance-free operation and provides guidelines for mounting and usage.
Specifications:
1. Shaft tolerance recommended is h7, with ISO R773 (DIN 6885.1) keyway as standard.
2. Tolerances for sprockets, gears, and other fitted parts should be B H7 or H8.
3. Clutch models MZEU12 to MZEU80 are pre-greased and operate between -40°C to +40°C, while models MZEU90 to MZEU150 require oil lubrication.
Installation Procedures:
1. Clean the surfaces of the outer race and contact surfaces of flanges and torque arms.
2. For models MZEU90 to MZEU150, apply seal adhesive to the outer race ends.
3. Attach flanges and torque arms according to the direction of rotation.
4. When mounting the clutch onto the shaft, apply pressure to the inner race only.
5. For high-speed indexing applications (more than 50 cycles/min), a strong spring type is recommended.
Usage Recommendations:
1. Ensure correct alignment of sprockets using a straight edge.
2. Check the clearance between sprockets before wrapping the chain.
3. Specify right-hand or left-hand drive as needed.
Dimensions and Capacities:
1. Torque capacities range from 60 N·m to 33,800 N·m depending on the model.
2. Bore sizes and keyway dimensions are specified for each model.
3. Maximum overrunning speeds for inner and outer races are provided.
Notes:
1. Do not apply a large overhung load to the outer race using the E7 flange.
2. Refer to page 31 for additional usage instructions.
Overview: This document provides technical specifications, installation procedures, lubrication guidelines, and maintenance instructions for various models of cam clutches, including MZEU, 200 Series, BB Series, TSS Series, TFS Series, and PB Series. It includes detailed information on dimensions, capacities, and recommended practices for optimal performance.
Specifications:- Model Numbers: Various models such as MZEU12 to MZEU150, B203 to B214, BB15 to BB40, TSS8 to TSS60, and PB3 to PB14 are covered.
- Dimensions and Capacities: Detailed tables provide torque capacities, maximum overrunning speeds, and dimensions for each model.
Lubrication and Maintenance:- MZEU Models: MZEU12 to MZEU80 are pre-greased and require no lubrication, while MZEU90 to MZEU150 require oil lubrication. Specific brands and types of grease and oil are recommended, avoiding those with EP additives.
- 200 Series: Oil lubrication is recommended for indexing, with specific maintenance intervals outlined.
- BB Series: Pre-greased and require no additional grease before use. Oil lubrication should be applied inside the unit if used.
- TSS and TFS Series: Oil lubrication is recommended, and greases with EP additives should be avoided.
Installation and Usage:- General Guidelines: Proper installation involves ensuring correct interference dimensions, maintaining concentricity, and avoiding shock during installation.
- Specific Instructions: Each series has unique installation requirements, such as press fit installation for BB and TSS Series, and specific shaft and housing tolerances.
Key Points:- Ensure proper lubrication and maintenance to extend the life of the cam clutches.
- Follow specific installation guidelines to avoid damage and ensure optimal performance.
- Use recommended lubricants and avoid those with EP additives to prevent damage.
Overview: This document provides technical specifications, installation procedures, and usage guidelines for various models of torque arms, safety covers, and cam clutches, specifically focusing on the BS, BSEU, and BR series. It includes detailed dimensions, recommended practices, and safety precautions.
Specifications:- Torque Arms: Dimensions for models BS160HS TA to BS450HS TA are provided, including measurements for installation and weight specifications.
- End Plate Dimensions: Recommended dimensions for end plates are listed for different models, indicating mounting bolt sizes and other critical measurements.
- Safety Covers: Specifications for safety covers designed to protect the rotating parts of the Cam Clutch are detailed, including dimensions and mounting bolt sizes.
- Cam Clutches: The document outlines the dimensions and capacities for BSEU and BR series cam clutches, including bore sizes, torque capacities, and overrunning speeds.
Procedures:- Installation: Detailed instructions for installing cam clutches, including recommended shaft tolerances, keyway standards, and the importance of correct rotation direction.
- Usage: Guidelines for using cam clutches, emphasizing the need for proper lubrication and the avoidance of excessive impact during installation.
Standards and Recommendations:- Use ISO R773 (DIN6885.1) keyway standards for installation.
- Ensure proper alignment and secure fastening of components to prevent damage.
- Pre-packed with low-temperature grease, cam clutches require no additional lubrication maintenance under normal conditions.
Safety Precautions:- Install safety covers to prevent accidental contact with rotating parts.
- Follow handling precautions to avoid applying unnecessary loads that could damage the cam clutch.
Key Data from Tables:- Torque arm dimensions and weights for various models.
- End plate dimensions and mounting bolt sizes for different models.
- Safety cover dimensions and weights for BS series models.
- Cam clutch dimensions, torque capacities, and speed limits for BSEU and BR series models.
Specifications and Installation Guidelines for Cam Clutch Systems
1. Specifications:
The document outlines the specifications for various models of the BREU series Cam Clutch, including torque capacity, maximum engagement speed, and inner race overrunning speed. The models range from BREU 30 (K) to BREU 150 (K), with torque capacities from 607 N·m to 33908 N·m and maximum engagement speeds from 1300 r/min to 3600 r/min.
2. Installation Procedures:
Key installation steps include ensuring the correct direction of rotation, using appropriate shaft tolerances (h6 or h7), and employing a soft hammer to avoid impact loads. The document emphasizes the importance of using bolts with a tensile rating of 10.9 or greater and maintaining a 2mm clearance between the torque arm and stopper to prevent damage.
3. Lubrication and Maintenance:
The Cam Clutch is pre-packed with grease and ready for installation. It is crucial to avoid using grease with EP additives and to refer to specific pages for detailed lubrication guidelines. The operational temperature range is from -40°C to +40°C.
4. Recommendations and Best Practices:
Recommendations include using ISO R773 (DIN 6885.1) parallel keys, ensuring the key does not move in the keyway, and installing thrust bearings if thrust loads are present. The document also advises against excessive grease application as it can inhibit the clutch's function.
5. Additional Components and Configurations:
The document describes various configurations with optional parts like flanges and torque arms (E1, E2, E3, E4, E5, E7) that can alter the direction of rotation and provide additional support. Each configuration has specific installation instructions and dimensions.
6. Dimensional Data:
Detailed tables provide dimensions for each model, including bore size, keyway dimensions, and weights. These are crucial for ensuring compatibility with existing systems and for planning installations.
Specifications:
The document provides detailed specifications for various models of BREU, MG, MI, MR, and MG-R series Cam Clutches. It includes dimensions, torque capacities, and other mechanical properties. The document specifies the ambient temperature range for operation as –40°C to +40°C and emphasizes the importance of using the correct amount of grease to maintain functionality.
Installation and Usage:
Instructions are provided for installing the Cam Clutches, including the importance of applying pressure to the inner race during installation and ensuring proper alignment of sprockets. The document advises against applying pressure to the outer race and highlights the need for periodic maintenance and lubrication. It also specifies the use of parallel keys and the importance of avoiding over-greasing.
Maintenance:
The document outlines a maintenance schedule, recommending re-greasing every three months. It provides a list of recommended greases from brands like Exxon Mobil, Shell, BP, and TOTAL, and warns against using greases with EP additives. The procedure for re-greasing includes removing the set screw, injecting grease, and allowing excess grease to escape.
Models and Capacities:
Tables are included detailing the dimensions and capacities of various models, such as BREU, MG, MI, MR, and MG-R series. Each model's torque capacity, weight, and maximum overrunning speed are specified. The document also provides information on the number of tapped holes and their sizes for each model.
Recommendations:
For high-speed applications, the document recommends considering the BR-P series for long life. It advises consulting Tsubaki for continuous overrunning applications and emphasizes the importance of using the correct shaft tolerances and key specifications.
Additional Information:
The document includes diagrams and illustrations to aid in the installation and understanding of the Cam Clutches. It also provides guidance on selecting the appropriate model based on application requirements and offers additional resources for selection and maintenance on specified pages.
Specifications and Series Overview:
The document discusses various series of cam clutches, including BS, BS-R, and BSEU series, with specific lubrication requirements. The BS series ranges from BS135 to BS450HS, with grease lubrication for BS30 to BS350HS. The BS-R series is designed for oil lubrication, while the BSEU series is recommended for environments with minimal dust.
Transmission Power and Service Conditions:
Transmission power is calculated using the formula: Motor kW × 9550. The document provides guidelines for shaft speed and service conditions, indicating different service factors (SF) based on usage frequency.
Lubrication and Maintenance:
Proper lubrication and maintenance are crucial for the longevity of cam clutches. The document lists recommended oils and greases, emphasizing the avoidance of EP additives. Maintenance schedules vary by series, with some requiring oil changes every 300 hours and others every six months.
Lubrication for BR Series:
The BR series requires periodic maintenance and lubrication. Specific oils and greases are recommended, and guidelines for both oil and grease lubrication are provided. Over-lubrication should be avoided to prevent overheating.
Lubricant Replenishing Methods:
Detailed methods for replenishing lubricants in various series (MG, MR, MI, MI-S, PO, PS, MX) are outlined. The document specifies the correct oil levels and plug configurations for effective lubrication.
Service Life and Wear Considerations:
The document discusses the factors affecting the service life of cam clutches, including overrunning abrasion and engagement fatigue life. Graphs illustrate the wear life and fatigue life for different series, emphasizing the importance of proper lubrication and maintenance.
Special Lubrication Methods:
In cases where routine maintenance is challenging, special lubrication methods are suggested, such as using a rotor seal to force oil into the clutch.
Graphs and Tables:
The document includes various graphs and tables illustrating wear life, fatigue life, and recommended grease volumes for different models and series.