Overview
The document provides comprehensive information on Tsubaki's Linear Motion Power Cylinders, focusing on the Linipower® and Linispeed Jack series. It includes details on models, specifications, applications, and environmental considerations.
Product LineupThe Power
Cylinder series includes various types such as the F, G, T, and U series, each offering unique features like wet slip clutches and thrust detection systems. The Linipower Jack is intended for indoor use, while the Power Cylinder is suitable for outdoor applications.
Specifications
Power Cylinders offer thrust capacities from 4.9kN to 313kN, designed for pushing or pulling loads. They are energy-efficient, reducing CO² emissions by up to 80% compared to hydraulic or pneumatic cylinders.
Applications
These cylinders are used in applications like opening and closing mechanisms, elevation devices, and positioning systems, suitable for industries requiring reliable load handling and precise positioning.
Environmental Considerations
The Power Cylinder is eco-friendly, significantly reducing CO² emissions and electricity usage, operating cleanly without oil leaks, and suitable for high places and adverse environments.
Technical Features
Technical specifications include rated thrust, speed, stroke, and motor capacity. The use of ball screws and nuts enhances transmission efficiency and longevity.
Model VariantsThe U series is noted for its lightweight and compact design, offering cost performance and a complete lineup for replacing
hydraulic cylinders.
Installation and Operation
Power Cylinders are easy to install and operate, requiring only electrical wiring. They are fully sealed for outdoor use and can be equipped with various position detecting devices.
Conclusion
Tsubaki's Power Cylinders provide a versatile and eco-friendly solution for linear motion applications, offering a range of models to suit different industrial needs.
Operational Guidelines
The document outlines the selection process for power cylinders, including determining the model based on thrust, speed, stroke, and operational frequency. It provides a detailed procedure for calculating the annual traveling distance and expected life of the cylinders.
Safety and Performance
Safety features include wet slip clutches and thrust detecting mechanisms to handle overloads. The document advises on using shock relays for electrical overload detection and provides guidelines for setting up limit switches for accurate stopping.
Selection and Installation
Tables and charts assist in selecting the appropriate power cylinder model based on expected traveling distance and load conditions. Recommendations for handling radial and unbalanced loads are provided.
Maintenance and Life Expectancy
The expected life of the power cylinders is discussed in terms of operation cycles and traveling distance. Proper lubrication and maintenance are crucial for extending the life of components.
Tables and Charts
Several tables provide reference values for coasting distance, stop accuracy, and allowable mass, ensuring correct application and performance in various scenarios.
Specifications and Circuit Diagrams
Detailed circuit diagrams for brake motors and power modules are provided, highlighting the importance of removing short pieces before use and applying normal power source voltage to specific terminals.
Installation and Maintenance
Installation can be in any direction, using trunnion or clevis mounts. Grease application is crucial for trunnion pins and ball screws, with specific instructions for greasing procedures.
Lubrication and Grease Specifications
Designated greases are specified for different components, with lubrication cycles based on operating frequency.
Model and Replacement Information
The document discusses the U Series N type, compatible with T Series mounting dimensions, offering extended life and reduced replacement frequency.
Installation Cautions
Guidelines include applying grease to mounting components and considering bearings for swinging parts. Outdoor use requires protective covers under adverse conditions.
Usage Cautions
Limit switches should regulate stroke ends, and exceeding stroke limits can cause damage. High-speed types require careful limit switch adjustments to prevent override.
Power Cylinder T Series
This section outlines the T Series' features, including thrust options, safety mechanisms, and available options for stroke adjustment and position detection.
Structure and Environment
The document describes the structure of TB and TC types, including components like ball screws and limit switches, specifying environmental conditions for use.
Specifications and Environmental Considerations
The document outlines the specifications for power cylinders, emphasizing their use in outdoor environments and the need for protective measures against adverse conditions.
Usage Guidelines
Key usage guidelines include regulating stroke ends with a limit switch and ensuring operation within the specified stroke range to prevent breakage.
Power Cylinder Features
The power cylinders are designed for durability and long life, featuring a ball screw with high load capacity and a thrust detecting mechanism for overload protection.
Model Selection and Load-Life Considerations
Selection procedures involve determining the operation factor based on load characteristics and calculating the annual traveling distance.
Safety and Maintenance
Safety features include a thrust detecting mechanism to protect against overloads. Regular maintenance and adherence to usage guidelines are crucial for ensuring longevity and safe operation.
Specifications and Electrical Requirements
The document outlines the electrical specifications for a power module, including the use of an MCB with a contact capacity of 250V AC, 7A or more.
Installation and Maintenance
Installation instructions include using a trunnion or clevis mount and applying grease to specific parts.
Adjustment and Mounting
The document provides methods for adjusting external limit switches and variations in mounting.
Cautions and Recommendations
Several cautions are provided, including the need for anti-rod rotation and the regulation of stroke ends by limit switches.
Wiring and Control
The document describes easy wiring specifications that prevent damage from excessive torque and stroke.
Introduction
The document provides detailed specifications and options for the LPG series power cylinders, emphasizing simplicity, safety, and cost-effectiveness.
Specifications
The power cylinders are available in various thrust capacities ranging from 100N to 6.00kN, featuring a compact design with a right-angle configuration.
Options and Features
Several options enhance the functionality of the power cylinders, including stroke adjustment external limit switches and overload detection units.
Model Designation and Selection
The document provides a comprehensive model designation system, detailing thrust, speed, and voltage options.
Environmental Considerations
The power cylinders are designed for outdoor use, withstanding temperatures from -5°C to 40°C and relative humidity of 85% or less.
Graphical Data
The document includes graphs illustrating the relationship between thrust, speed, and current values for different models and power sources.
Dimensions and Installation
Detailed dimensions and installation guidelines are provided for each model, including options for bellows and external limit switches.
Position Detection and Overload Protection
Position detection units are available with internal limit switches and potentiometers, although they cannot be used simultaneously.
Conclusion
The LPG series power cylinders offer a versatile and reliable solution for various applications, with a focus on reducing wiring complexity and enhancing safety.
Overview
The document describes the specifications and applications of a new type of power cylinder, specifically designed for press contact stop and motorized air cylinders.
Specifications
The power cylinders are available in various models with different rated thrusts and speeds.
Structure and Operating Principle
The SpeedMech system allows the cylinder to stop without a limit switch by using a spring in the actuating part and a CDS board in the terminal box.
Applications
The document outlines various applications where the SpeedMech power cylinders can replace pneumatic and hydraulic cylinders.
Selection and Use
The document provides guidelines for selecting the appropriate model based on thrust and speed requirements.
Warnings and Cautions
Users are advised to consider environmental conditions and ensure proper installation and maintenance to avoid operational issues.
Specifications and Requirements
The document outlines the use of four synchronized jacks for lifting operations at room temperature with low dust conditions.
Procedures and Calculations
The document provides formulas for calculating the required input torque and rotation speed for the servomotor and jacks.
Maintenance and Inspection
Regular lubrication and oil changes are recommended, with specific intervals based on operation frequency.
Recommendations
Ensure no lateral loads are applied to the jacks, and use guides if necessary.
Additional Notes
The document includes tables and graphs for calculating allowable buckling loads and expected travel distances.
Overview
The document provides detailed specifications and options for various types of jacks, including machine screw, ball screw, and high lead ball screw types.
Specifications
The document lists specifications for different jack models, including frame size, basic capacity, screw outer diameter, gear ratio, stroke, lubrication, color, environment, anti-rotation, and various end fittings.
Model Features- JWM (Machine Screw Type): Suitable for low speed, low frequency operations, featuring a self-locking mechanism.
- JWB (Ball Screw Type): Designed for high speed, high frequency operations, offering high efficiency and extended life.
- JWH (High Lead Ball Screw Type): Capable of super high speed and quiet operation, requiring a brake unit as self-lock is not provided.
Technical Notes
The document includes technical notes on selecting the appropriate Linipower Jack, considering factors like load conditions, screw shaft speed, allowable load, and wear life.
Selection Process
A step-by-step guide is provided for selecting the appropriate jack, including calculating adjusted load, verifying buckling load, confirming input rpm, and selecting options based on specific needs.
Example
An example of a four-jack synchronous drive system is provided, detailing the selection process, including load calculations, speed requirements, and drive unit selection.
Parts Options
The document outlines the process for selecting drive units and gearboxes, considering required torque and input rpm, and ensuring compatibility with the jack system.
Gear Box and Couplings Selection- Gear boxes are specified for different configurations: ED4M for jacks and ED6M for gearmotors.
- Couplings are selected based on input torque, shaft diameters, and the number of required units.
Input Capacity and Wear Life Verification- The rated input capacity for JWB050USH3 is 0.58 kW, which is less than the maximum of 2.2 kW.
- Wear life is calculated based on expected travel distance, with a suitable jack number identified as JWB050.
Graphical Data Analysis- Graphs illustrate the relationship between screw shaft speed and allowable load for different frame numbers.
- Allowable buckling load graphs help determine the correct frame number based on specific buckling loads and installation conditions.
Technical Data and Precautions- Overhang load calculations ensure that applied loads are within allowable limits.
- Screw shaft rpm must be verified to ensure it remains within rated values.
Specifications
The document outlines specifications for various models of the JWH series, including JWH010, JWH025, JWH050, JWH100, JWH150, and JWH200.
Procedures
Installation notes emphasize the importance of considering return tube measurements and the potential variation in ball nut return tube and travel flange openings.
Norms and Standards
The duty cycle for the JWH High Lead Screw Type is within 30% ED, meaning it operates for a maximum of 30% of a 30-minute interval.
Recommendations
It is recommended to maintain activating torque for the drive unit at 200% above the required torque.
Key Data from Tables and Graphs
The document includes detailed tables of dimensions for each model, specifying minimum and maximum values for various parameters.
Specifications and Features
The JWH (High Lead Screw Type) jack is equipped with a fall stop mechanism.
Installation Guidelines
When installing sprockets, gears, or belts, ensure that the overhang load (OHL) is within allowable limits.
Usage Precautions
Manual operation from the input shaft with load applied is dangerous and should be avoided.
Technical Data and Options
The document includes detailed technical data on various models, including motor capacities, gear ratios, shaft speeds, and thrust values.
Conclusion
This document provides comprehensive technical specifications, installation guidelines, and usage precautions for the JWH (High Lead Screw Type) jack.
Overview
This document provides detailed specifications and operational guidelines for various motorized jack systems, including machine screw, ball screw, and high lead ball screw types.
Specifications
The document lists motor capacities ranging from 0.2kW to 3.7kW, with corresponding shaft speeds and thrust values for different jack types.
Motor Specifications
Motors are available in 200V and 400V configurations, with protection ratings of IP55 and insulation class E.
Control Systems
Various stroke control options are available, including limit switches, potentiometers, and rotary encoders.
Installation Precautions
The document emphasizes the importance of correct installation to avoid exceeding thrust capacities and to ensure proper operation.
Additional Features
The document highlights the benefits of using hypoid and servo motor types for space-saving and precise control.
Specifications
The document outlines specifications for various components such as potentiometer control options, rotary encoders, clevis and trunnion mounting adapters, hand wheels, safety caps, and bellows.
Procedures
Instructions are provided for setting maximum and minimum stroke positions using limit switches and meter relays.
Standards and Recommendations
The document references JIS C1102 standards and provides recommendations for bolt sizes and tightening agents.
Installation and Maintenance
Guidelines are provided for the installation of jacks, including orientation, bolt tightening, and the use of oil pans.
Safety and Precautions
Safety caps are recommended to prevent accidents and dust generation.
Data and Measurements
The document includes tables and figures detailing measurements for clevis and trunnion adapters, hand wheels, and safety caps.
Specifications and Maintenance
Visible particles due to wear and tear of the screw unit are noted.
Lubrication
Table 1 lists recommended greases, including TSUBAKI JWGS100G and others.
General Notes
Consider jack ratings and ensure loads fall within rated capacity.
Technical Glossary
Definitions are provided for terms such as Basic Capacity, Screw Lead, Stroke, Worm Ratio, Overall Efficiency, and more.
Product Features
Linipower Jack LD Type is suitable for clean room systems, minimizing dust and rust.
Service and Selection
Guidance is provided for selecting reducers, gearboxes, couplings, and drive sources.