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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin

Plastic Top Chain WT2515 & TTUPM838H Bevedolphin
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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin

Product catalog summary
Introduction
The document introduces the 'Bevedolphin' series of plastic top chains by Tsubakimoto Chain Co., specifically designed for the beverage industry. These chains are engineered to convey beverage containers smoothly and efficiently, similar to a dolphin's movement through water.
Product Specifications
The document highlights two models: WT2515 and TTUPM838H. The WT2515-W features a 25.4 mm pitch with modular links available in 85 or 170 mm widths and includes a tab guide attachment for easy maintenance. The TTUPM838H model uses a special double-layer D-type plastic pin combining plastic and metal, offering enhanced durability and reduced wear in water-exposed environments.
Features and Benefits
  • Easy Maintenance: Modular design allows for quick connection and disconnection, minimizing downtime.
  • Durability: Special double-layer D-type plastic pins reduce wear elongation and extend the chain's service life, especially in wet conditions.
  • Power and Weight Reduction: The TTUPM838H model is 15% lighter than conventional steel pins, reducing the power required for operation.
Material Performance
The document compares different materials used in the chains, such as low friction, wear-resistant polyacetal chain links, and advanced low friction materials, highlighting their performance under various conditions.
Installation and Compatibility
The WT2515G-M and TTUPM838H chains can be installed on the same shaft, facilitating the design of multi-track conveyors. Detailed specifications for sprockets, idler wheels, and magnet-embedded plastic rails compatible with these chains are provided.
Conclusion
The 'Bevedolphin' series offers innovative solutions for the beverage industry, combining ease of maintenance, durability, and efficiency. The document emphasizes the environmental friendliness of the products, aligning with Tsubaki's commitment to sustainability.
Specifications
Specifications for various components include bolt tightening torque of 9.8 N·m and operating temperature ranges from -20°C to 80°C. Chains are available in standard lengths of 120 links, with custom lengths available upon request.
Procedures
Instructions emphasize not pairing halves of split idler wheels from different pairs and ensuring the use of finished shafts for idler wheels. Correct installation of wearstrips and the use of flat washers with attachment holes are specified.
Norms and Standards
Operating conditions include allowable chain speeds of 100 m/min with lubrication and 50 m/min without. The document details the expansion/contraction rate of chains with temperature changes.
Recommendations
For custom requirements, such as different chain materials or plastic rails, contacting a Tsubaki representative is recommended. The document advises on the use of polypropylene pins for wider chains under specific conditions.
Key Data from Tables and Diagrams
Tables provide detailed dimensions and material specifications for components like sprockets and idler wheels. Model numbers and specifications for various chain types are included, highlighting their load capacities and material properties.
Specifications and Procedures
The document outlines specifications for conveyor systems using plastic modular chains, detailing support systems for return-way conveyors, including return roller systems and wearstrip systems. Chains should be cut to allow slack for thermal expansion and contraction, with a tensioner used for chain take-up adjustments.
Handling Sprockets
Sprockets should be installed with aligned inscribed markings to ensure proper phase matching. They should be loosely fitted to absorb thermal expansion differences but locked in position using setscrews or set-collars to prevent chain meandering.
Chain Installation and Expansion
Chains should be wound onto sprockets installed at correct intervals to prevent breakage. A formula for calculating chain expansion due to temperature changes is provided, using a coefficient of linear expansion of 15×10–5/°C.
Connecting and Disconnecting Chains
Detailed instructions for connecting and disconnecting chains are provided, including the use of specific tools and techniques to ensure proper installation and removal of connecting pins.
Safety and Warranty
Safety precautions include not using chains for unintended purposes, regular inspection and maintenance, and adherence to safety regulations. A limited warranty ensures products conform to design specifications and are free of defects at the time of shipment.
Limited Warranty
Products are warranted to conform to agreed designs and specifications and to be free from defects in workmanship and materials at the time of shipment. These warranties are exclusive and extend only to the Buyer.
Non-Reliance
The Buyer is responsible for the design and specifications of the products and is not relying on any advice or representations from the Seller, except for the express warranties provided.
Claims
Claims regarding quantity or type must be made within 7 days of receipt, and warranty claims must be made within three months. The Seller's liability is limited to repair or replacement of defective products.
Indemnification
The Buyer agrees to indemnify the Seller against any claims related to patent infringement or product liability arising from the Buyer's specifications or use of the products.
Entire Agreement
These terms constitute the entire agreement between the Buyer and Seller, superseding any other terms. Changes to these terms require written consent from both parties.
Connecting and Disconnecting Chains
Special connecting pins (orange) are used for assembling chains and should not be reused. Proper tools and procedures must be followed to avoid damage.
Safety and Usage Guidelines
Chains should only be used for their intended purpose and inspected regularly. Safety barriers and equipment should be installed to prevent injury.
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Catalog excerpts

Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-1

TSUBAKI PLASTIC TOP CHAIN WT2515 & TTUPM838H PLASTIC TOP CHAIN Beyedolphin TSUBAKI

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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-2

“Bevedolphin” – Beverage + Dolphin “Bevedolphin” is the name of Tsubaki’s new plastic top chain series for the beverage industry. Bevedolphin quickly and smoothly conveys your beverage containers, just like a dolphin quickly and smoothly swims through the sea. At Tsubaki, we believe Bevedolphin chains are perfect for the beverage industry. WT2515-W Plastic modular chain TTUPM838H Side-flexing plastic top chain WT2515G-W Plastic modular chain with tab guide attachments WT2515G-M Molded-to-width plastic modular chain is a registered trademark in Japan, the USA, South Korea, Thailand, Australia,...

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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-3

Bevedolphin Features WT2515-W / WT2515G-W Easy Maintenance WT2515-W chain features a 25.4 mm pitch and 85 or 170 mm-wide modular links. Plugs prevent pins from falling out. It’s easy to connect/ disconnect chains to minimize maintenance time. A tab guide attachment type is also available. TTUPM838H Special Double-Layer D-Type Plastic Pin TTUPM838H uses a special double-layer D-type plastic pin combining both plastic and metal. It possesses all the features of plastic while preventing floating through magnetism. (Outside: Special engineering plastic [white]) (Core: Metal) Special double-layer...

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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-4

Special Stepped Plastic Pins WT2515G-M uses special stepped plastic connecting pins. The chain is easy to handle because of its simple structure, comprising only links and special stepped pins. This structure prevents pins from falling out, which eliminates the need for pins to be secured by plugs. In other series of chains, a plug falling out makes the chain susceptible to contaminants entering. There is no risk of foreign matter entering the chain with the special stepped plastic connecting pins. Special stepped plastic pin Combining WT2515 and TTUPM838H Can Be Installed on Same Shaft The straight-running...

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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-5

TTUPM838H Plastic Top Chain ■ Plan view H - CB CB: Low-friction, wear-resistant (blue) Note: No space is required between characters and codes.

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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-6

Notes: 1. Models in boldface are standard products while models in normal face are made-to-order products. 2. Bolt tightening torque: 5.7 N-m {0.58 kgf-m} 3. Do not pair a half of split idler wheels with the half of a different pair. 4. Operating temperature range is -20°C to 80°C. 5. Machined solid sprockets (steel and engineering plastic) are also available upon request. Idler Wheels Magnet-Embedded Plastic Rails 60 Flat washei Notes: 1. Standard products. 2. Operating temperature range is -20°C to 80°C. 3. Bolt tightening torque: 9.8 N-m {1 kgf-m} 4. Do not pair a half of split idler wheels...

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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-7

WT2515G-M Plastic Modular Chain Closed type (straight running) ■ Chain (plastic pins) Top plate Low friction, wear resistant Advanced low friction, wear resistant Light blue Low friction, ultra high wear resistant Chain Back-flex Max. allowable 最大許容張力 チェ ン質量 バッ ー クベン ド mass radius load kN{kgf} kg/m 半径 mm kg/m mm kN{kgf} Navy blue Special stepped plastic pin Notes: 1. Chains consist of a number of standard chain lengths plus (if necessary) one fractional length having the number of links needed to make up the total chain length. Standard chain length is 120 links. 2. Made-to-order product. 3....

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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-8

++I-H-4 4 +-H-H-+ f -#T-l++h I-+4 -I +-H-H-4- Material mark Notes: 1. Values for max. allowable load are for when tension acts uniformly over the entire chain width and will vary according to operating conditions (temperature and speed). Please refer to the max. allowable load in the table above, which is for one-meter (1 m) wide chain. To calculate values for required chain widths, multiply the chain width by the max. allowable load for one-meter (1 m) wide chain. (Example: Max. allowable load for WT2515-W340 = 21.6 x 340/1000 = 7.3 kN) 2. Operating temperature of (60) is for wet conditions....

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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-9

With tab guide attachments ^FFTTT~FH-|-T+f W-I++H-+-H+-H-I-K Material mark Notes: 1. Values for max. allowable load are for when tension acts uniformly over the entire chain width and will vary according to operating conditions (temperature and speed). Please refer to the max. allowable load in the table above, which is for one-meter (1 m) wide chain. To calculate values for required chain widths, multiply the chain width by the max. allowable load for one-meter (1 m) wide chain. (Example: Max. allowable load for WT2515-W340 = 21.6 x 340/1000 = 7.3 kN) 2. Operating temperature of (60) is for...

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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-10

WT-SW2250-16T (Round bore) WT-SW2250-16T (Square bore) 49 Notes: 1. Standard products. 2. Operating temperature range is -20°C to 80°C. 3. Use only as an idler sprocket.

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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-11

Step 2. Select Wearstrip Material Table 1. Corrosion resistance against various liquids Note: Operating temperature range: P plastic rail, PLF plastic rail: -20°C to 60°C M plastic rail / SJ-CNO : -20°C to 80°C 1) Description of symbols F = Chain tension-kN {kgf} fi3 L = Length of carry-way section-m m2 = Weight of conveyed goods in carry-way section — kg/m a L = Length of accumulation section-m r mz= Weight of carried goods in accumulation section - kg/m P l! = Dynamic coefficient of friction of chain/rail-(See Table 3) V l = Dynamic coefficient of friction of the chain n and conveyed item in...

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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-12

3-2. Calculating F in side-flexing conveyance (with one curved section) Return way [ Tension at section A • Fk ] Fk= m! (Lx +L2) • aL 90° L2= rxas90° [ Tension at section B : ^B = l.lX fWl * Xs’yUl ) Carry way [ Tension at section C * Fc ) Fc= 1-^b+ (m1+m2)L2'(Pi+M3) + (mi+fn2)'L3’jUi+m3'(L2+L3)'fi2lxai'90o l>2= r Xds90° [ Tension at section D • F^ 3 Fv= Fc+\{mx+m2)Lx‘Hi+ms ‘Lx‘fi2 { 3-3. Calculating F in side-flexing conveyance (with two curved sections) Return way [ Tension at section A: Fa ] Fa = mi (Li+Zz) jui '(22.90° Z2=rxas90° [ Tension at section B -Fb ) Fb = I Fa +mi (L3+L4) n 1} ax...

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Plastic Top Chain WT2515 & TTUPM838H Bevedolphin-13

Step 5. Determine Chain Size and Width WT2515(G)-W 1) The maximum tension applied to the chain (F) derived using formula (1) is converted into chain tension per one meter of chain width by the following formula. 2) A chain can be used when the tension per one meter of chain width (F ’) that is obtained using formula (2) is below a curve representing the maximum allowable load of the chain that takes into account chain speed and temperature. If the tension, thus obtained, is found to be within the allowable range, determine the size and width of the chain. ■ Allowable Load Graphs A chain can be...

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