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RF Generators TruHeat HF Series 1000/3000/5000

RF Generators TruHeat HF Series 1000/3000/5000

Product catalog summary

Overview
The TruHeat HF Series 1000 / 3000 / 5000 is a range of high-frequency (HF) generators designed for induction heating processes. These generators are compact, offer high power density, and cover a broad frequency range, making them suitable for various applications, including thermal treatment of micro devices and automated heating processes.

Applications
The series is ideal for automating traditional soldering processes, induction seam welding for laminated tubes and films, and sealing containers with large diameters or irregular shapes. It is also effective for contracting, hardening, melting, and evaporating processes.

Benefits

Easy system integration
Maximum output power throughout the process
Optimal operating frequency for specific processes
Consistent process results
Remote control capability

Features

Compact design
Wide load adaptation range
Wide frequency range
High reproducibility
Multiple communication interfaces

Technical Specifications
Output Parameters:

Output Power: 5 kW, 10 kW
Output Frequency: 50 kHz – 450 kHz (5 kW: up to 800 kHz)
Max. Output Voltage: 1,500 V
Max. Output Current: 105 A – 560 A

Input Parameters:

Mains Power Consumption: 6.5 kVA – 12.5 kVA
Mains Voltage: 3 x 200 V / 208 V, ± 10% (5 kW); 3 x 400 V, ± 10% (5 kW – 10 kW)
Mains Frequency: 50 Hz / 60 Hz
Power Factor: 0.95
Efficiency: 90%

Cooling Specifications:

Max. Water Pressure: 6 bar
Min. Differential Pressure: 2 bar
Water Flow Rate: 4.2 l/min at 2 bar (Power Supply Unit); 3.6 l/min at 2 bar (External Circuit)
Max. Cooling Water Temperature: 35 °C

Environmental Specifications:

Operating Temperature: +10 °C to +45 °C
Storage Temperature: –20 °C to +55 °C
Transportation Temperature: –20 °C to +70 °C
Relative Air Humidity: 10% – 90% operating; 30% – 95% storage; 95% transportation
Air Pressure: 800 hPa – 1,013 hPa

Interfaces

A/D Interface: 37-pin Sub-D
RS 232: 9-pin Sub-D
PROFIBUS: 9-pin Sub-D
CAN Bus: 5-pin Mini-Style Connector

Dimensions and Weight

TruHeat HF Series 1000: 211 mm x 122 mm x 500 mm, 16 kg
TruHeat HF Series 3000: 483 mm x 133 mm x 662 mm, 29 kg
TruHeat HF Series 5000: 555 mm x 195 mm x 700 mm, 40 kg
External Circuit: 114 mm x 181 mm x 355 mm, 12 kg

Protection Class

TruHeat HF Series 1000: IP 30
TruHeat HF Series 3000 and 5000: IP 54
External Circuit: IP 54

System Components

Inductor
Recooling System
Optical Pyrometer
External Programmable Controller
Control and Matching Software

Catalog excerpts

RF Generators TruHeat HF Series 1000/3000/5000-1

When it comes to process heat, don‘t compromise.

Open the catalog to page 1

RF Generators TruHeat HF Series 1000/3000/5000-2

TRUMPF Hüttinger – perfection, even to the smallest of work-pieces. Automatic power compensation and you‘re still in full control. TruHeat HF Series 1000 / 3000 / 5000. TruHeat HF Series 1000 / 3000 / 5000 is a family of HF generators for induction heating processes. Its compact size and high power density, combined with a broad frequency range, makes it unique in the industry. The field of application is as broad as the world of induction heating. Whether it‘s for thermal treatment of micro devices or for highly automated heating processes, TruHeat HF Series 1000 / 3000 / 5000 masters any challenge....

Open the catalog to page 2

RF Generators TruHeat HF Series 1000/3000/5000-3

TruHeat HF Series 1000 Output Parameters TruHeat HF Series 5000 Interfaces Output Power Output Frequency Winding Ratio of the Output Transformer Max. Output Current (active current) Dimensions (W x H x D), without Connectors TruHeat HF Series 1000 Input Parameters 1) Depending on transmission ratio and output power. Mains Power Consumption External Circuit Mains Voltage Mains Frequency Power Factor Cooling Specifications (Water-cooled) Max. Water Pressure External Circuit Protection Class Power Supply Unit External Circuit External Circuit System Components Inductor Recooling System Optical Pyrometer...

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RF Generators TruHeat HF Series 1000/3000/5000-5

Load adaptation for maximum output power Winding ratio of the output transformer 100 Wide operating range for full power (Automatic load adaptation) 0,7 1,49 Load resistance (scaled)

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RF Generators TruHeat HF Series 1000/3000/5000-7

External Circuit

Open the catalog to page 7

RF Generators TruHeat HF Series 1000/3000/5000-8

© TRUMPF Hüttinger GmbH + Co. KG, 2013. All rights reserved. Subject to errors and technical changes. 1288727 - V07 TRUMPF Hüttinger GmbH + Co. KG Bötzinger Straße 80 · 79111 Freiburg · Phone +49 761 8971-0 Fax +49 761 8971-1150 · E-Mail [email protected] Homepage www.trumpf-huettinger.com

Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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