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SortMaster

SortMaster

SortMaster

Product catalog summary
Overview: The SortMaster PRO is an automated sorting system designed for the mass production of mobile phone lenses. It integrates seamlessly with the ImageMaster® PRO instruments to minimize operator interaction and enhance efficiency.
Specifications: The system achieves a cycle time of 2.2 seconds per sample, allowing for a throughput of 1500 units per hour. It features a two-gripper system that sorts lenses into four quality classes based on measurement results. The X/Y/Z portal travels are 540 mm, 330 mm, and 100 mm respectively, with an accuracy of 10 µm and repeatability of 2 µm. The maximum stage speed is 700 mm/sec, powered by a servo motor and spindle stage with encoder.
Dimensions and Weight: The SortMaster PRO measures 167 cm in length, 88 cm in width, and 196 cm in height, weighing 510 kg. When combined with the ImageMaster® PRO, the dimensions are 240 cm x 100 cm x 196 cm, with a total weight of 690 kg.
Software Features: The OptiSort software facilitates direct data exchange with the ImageMaster® PRO, utilizing intelligent algorithms for rapid sorting. It provides detailed lens information, including seat position and measurement results, which are traceable. The software interface is user-friendly, with an open process language for easy optimization and a permanent display of machine status. The TrayGenerator tool aids in programming tray seat positioning.
Benefits: The SortMaster PRO enhances production throughput and reduces human error, ensuring higher quality final products. Its automated tray exchange system maintains measurement accuracy without operator intervention.
Contact Information: TRIOPTICS GmbH, Hafenstrasse 35-39, 22880 Wedel, Germany. Phone: +49-4103-18006-0, Fax: +49-4103-18006-20, Email: [email protected], Website: http://www.trioptics.com
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Catalog excerpts

SortMaster-1

SortMaster PRO Professional Integrated Solution for Automated Sorting in Mass Production of Mobile Phone Lenses The SortMaster PRO is an automated sorting system in mass production of mobile phone lenses. It is perfectly integrated in the measurement process of the ImageMaster® PRO instruments for a process with least interaction of an operator. The short cycle time of 2.2 seconds can be achieved by an optimized operation sequence. The input and output trays besides the measurement chamber and sorting area are organized in a way to have short travels to save valuable time. The trays will automatically be exchanged between the ImageMaster® PRO and the SortMaster PRO to guarantee highest accuracy of the measurement process. With the two gripper system the samples are sorted in up to four quality classes by directly using the measurement results of the ImageMaster® PRO. The filled trays can be stacked without any intervention of an operator. The SortMaster PRO is the perfect solution to increase the throughput in production and to avoid human errors for a higher quality of the final product.

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SortMaster-2

The OptiSort - Professional Software • Direct data exchange with the ImageMaster® PRO software • Intelligent algorithms for a fast sorting process • Detailed information of each lens including seat position and measurement results are stored and can be traced back • Easy-to-use software interface • Open process language for fast and easy process optimization OptiSort Software displaying the sorting status • Permanent display of machine status • The software TrayGenerator is the perfect tool for programming the positioning of tray seats SortMaster PRO working chamber SortMaster PRO specifications...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.