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heavy duty pow'r -gear

heavy duty pow'r -gear

heavy duty pow'r -gear

Product catalog summary
Introduction: The document discusses the challenges and solutions associated with the installation of heavy-duty no-hub couplings in plumbing systems. It highlights the issues caused by the locator lug in cast iron fittings and introduces the Heavy Duty Pow’r-Gear coupling as an innovative solution.
Problem Identification: Traditional heavy-duty couplings are wider and must seal over the locator lug, which can create a leak path due to surface irregularities. Contractors often need to grind down the lug to ensure proper installation.
Solution - Heavy Duty Pow’r-Gear Coupling: This coupling is designed to fit properly between the locator lug and the pipe, eliminating the need for grinding. It also features fewer clamps, reducing installation time while maintaining structural reinforcement and sealing capacity.
Product Features:
  • 5/8" band width providing 11% more sealing surface.
  • 0.028" thick band and ASTM C564 gasket.
  • Long profile housing with 135% more active threads.
  • Bi-directional shield corrugations to prevent gasket stretching.
  • Installation indicator for visual confirmation of proper tightening.
Performance Features:
  • High efficiency design for maximum band tension transfer.
  • Ultimate torque rating of 150 in-lbs and installation torque rating of 80 in-lbs.
  • Shield gauge of 0.007" for better compression and fit on pipes with varying diameters.
Specifications: The document provides a table with part numbers, sizes, installation torque, number of clamps per coupling, and coupling width for various sizes ranging from 1-1/2" to 10".
Certifications & Standards: The product is NSF certified to ASTM C1277, conforms to ASTM C1540 performance requirements, is UPC listed, and conforms to CISPI 310.
Conclusion: The Heavy Duty Pow’r-Gear coupling offers a proven design that simplifies installation, enhances performance, and meets industry standards, making it a reliable choice for heavy-duty plumbing applications.
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Catalog excerpts

heavy duty pow'r -gear-1

HE AV Y D UTY POW ’ R-G E A R RED SHIELD NO-HUB COUPLINGS Prior to the introduction of heavy duty no-hub couplings, a that it fits properly between the locator lug on the fitting locator lug was molded into the cast iron fitting to provide and the pipe. So not only does the Heavy Duty Pow’r- the installer with an indicator for proper coupling Gear coupling solve this problem, it improves the process. installation. After the introduction of heavy duty couplings, It eliminates the need to grind down the lug. In addition, the location of this lug caused a problem. Why? Heavy the coupling has fewer clamps than a conventional duty couplings are wider than standard duty couplings heavy duty, which reduces installation time. So, where and must seal over the lug. This is difficult in that the the contractor must use a heavy duty coupling because irregularity in the fitting surface creates a leak path. The of its structural reinforcement benefit and higher sealing in-field response to this has been for the contractor to capacity, turn to Ideal’s Heavy Duty Pow’r-Gear...the new grind down the lug before installing the coupling. The solution in heavy duty couplings! Heavy Duty Pow’r-Gear coupling solves this problem in P R O V E N

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heavy duty pow'r -gear-2

PRODUCT FEATURES: • 5/8" band width: 11% more sealing surface than conventional HD clamps • 0.028" thick Band • ASTM C564 Gasket • Long Profile Housing: 135% greater number of active threads vs conventional HD clamps • 2 Piece Orbital Formed Housing Assembly vs conventional staked housing design • Housing gauge: 50% greater than conventional HD clamps (0.060" vs 0.040") • All 300 grade SS construction • 5/16" Un-slotted Hex Head Screws • Bi-directional Shield Corrugations: Grips the gasket and keeps it from stretching laterally on the joint • Installation Indicator provides a visual mark that...

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