Introduction
Trelleborg reserves the right to modify product specifications without notice. The Trelleborg logo is proprietary and requires authorization for reproduction. Photographs and illustrations are protected under French law and cannot be reproduced without permission.
Table of Contents
The catalogue is organized into sections covering various industries and applications, including Agriculture, Automotive, Buildings & Construction, Healthcare & Medical, Manufacturing & Machine Tools, Marine Construction & Equipment, Material Handling, Oil & Gas, and Processing Equipment.
Applications Index
The catalogue provides an extensive list of products categorized by application, such as Abrasive, Air, Chemicals, Drain Sewer Cleaning, Food, Oil and Petroleum, Painting, Steam, and Water. Each product is listed with a page reference for easy navigation.
Product Highlights- Abrasive Products: Includes ABRA 10, ASPIVRAC S, and PERFORMER series, designed for handling abrasive materials.
- Air Products: Features AG 1000 series and AIRFLAT, suitable for various air handling needs.
- Chemicals: CHEMIKLER and TRELLFLEX series are highlighted for chemical handling.
- Food Products: ALCODIAL and ALIKLER series are designed for food-grade applications.
- Oil and Petroleum: Includes ATLANTIS and TRELLFLEX series for oil and fuel handling.
General Conditions of Sale
The catalogue concludes with the general conditions of sale, outlining terms and conditions for purchasing Trelleborg products.
Technical Specifications
This document provides technical specifications for various types of hoses used in agriculture, industry, and construction. The hoses are designed for water delivery, suction, and discharge applications, with specific features tailored to different operational needs.
1. Heavy Duty Water Delivery Hose:- Inner Tube: SBR, black, smooth.
- Reinforcement: Synthetic textile.
- Cover: SBR, black, fabric impression.
- Temperature Range: -30°C to +80°C.
- Specifications include various diameters, working pressures of 10 bar, and bursting pressures of 30 bar.
2. AQUA 20 - Water/Discharge Applications:- Used for industrial and agricultural water discharge.
- Inner Tube: SBR, black, smooth.
- Reinforcement: Synthetic textile.
- Temperature Range: -30°C to +80°C.
- Working Pressure: 20 bar, Bursting Pressure: 60 bar.
3. OSM II - Water/Suction Applications:- For suction and discharge of various water types and effluents.
- Features include good resistance to crushing and ease of coupling.
- Temperature Range: -30°C to +60°C.
- Working Pressure: 5 bar, Bursting Pressure: 15 bar.
4. OSS IV - Water/Suction Applications:- Handles domestic water, industrial water, effluents, slurry, and liquid manure.
- Inner Tube: NR, black, smooth.
- Reinforcement: Synthetic textile with embedded steel helix.
- Temperature Range: -30°C to +60°C.
5. AQUA 10 SD - Water/Suction Applications:- Used for industrial and agricultural water suction and delivery.
- Inner Tube: SBR, black, smooth.
- Reinforcement: Synthetic textile with embedded steel helix.
- Temperature Range: -30°C to +80°C.
6. AQUA 10 HOT SD - Water/Suction Applications:- Designed for hot water applications.
- Inner Tube: High temperature resistant EPDM.
- Temperature Range: -30°C to +100°C.
7. OST EPDM 16BAR - Water/Suction Applications:- For suction and discharge of various liquids.
- Inner Tube: EPDM, black, smooth.
- Temperature Range: -40°C to +120°C.
- Working Pressure: 16 bar.
8. AP BLUE - Water/Discharge Applications:- Lightweight and easy to handle.
- Inner Tube: PVC, black, smooth.
- Temperature Range: -10°C to +40°C.
9. AP RED - Water/Discharge Applications:- For heavy-duty applications with high bursting pressure.
- Inner Tube: PVC, black, smooth.
- Temperature Range: -10°C to +40°C.
10. OSL - Water/Suction Applications:- Handles water, spray solutions, sand, and chemical products.
- Inner Tube: PVC, transparent, smooth.
- Temperature Range: -10°C to +60°C.
11. OSX - Water/Suction Applications:- For various liquids and medium abrasive solids.
- Inner Tube: Foodstuffs quality PVC, transparent, smooth.
- Temperature Range: -5°C to +50°C.
General Notes:- All hoses comply with ISO 1307 Standard for length tolerance.
- Stock items are highlighted in bold; non-stock items require consultation for minimum order quantities.
Fluid Handling Solutions
This document provides technical specifications and descriptions for various Trelleborg fluid handling solutions, specifically focusing on hoses and couplings used in sewer cleaning, high-pressure jetting, and abrasive blasting applications.
1. Sewer Cleaning Couplings:- Materials: Made from free cutting steel with a plated finish.
- Types: Press-type couplings (WP=250bar) and reusable repair couplings (WP=200bar).
- Advantages: Press couplings are safer and less likely to get stuck in sewer lines.
- Procedures: Swaging procedures must be followed as per Trelleborg guidelines.
2. KLERIX and ASPIKLER Hoses:- Applications: Used for drain and sewer cleaning, suitable for hydraulic hose replacement.
- Technical Description: Features include abrasion and weather-resistant covers, smooth low-friction surfaces, and steel braided reinforcement.
- Temperature Range: -30°C to +80°C.
- Specifications: Various sizes with working pressures of 200 bar and bursting pressures of 500 bar.
3. TRELLJET Series:- Applications: Designed for high-pressure cleaning in industrial and professional settings.
- Advantages: Non-staining covers, oil and weather resistance, high temperature tolerance, and long service life.
- Technical Description: NBR/SBR inner tubes with steel braids, temperature range from -40°C to +150°C.
- Specifications: Working pressures up to 650 bar and bursting pressures up to 1600 bar.
4. ABRA Series:- Applications: Used for blasting and guniting, suitable for abrasive materials like sand and steel shot.
- Technical Description: Features wear-resistant NR inner tubes and synthetic textile reinforcement.
- Temperature Range: -30°C to +80°C.
- Specifications: Working pressures of 10-12 bar and bursting pressures of 30-36 bar.
5. SABLEX Hose:- Applications: For cleaning and shot blasting of various surfaces.
- Advantages: Lightweight, flexible, and conductive inner tube for safety.
- Technical Description: Wear-resistant NR inner tube with synthetic textile reinforcement.
- Specifications: Working pressure of 12 bar and bursting pressure of 40 bar.
Conclusion: Trelleborg offers a comprehensive range of hoses and couplings designed for various industrial applications, emphasizing safety, durability, and efficiency.
Construction and Mining Equipment
This document is a technical catalogue from Trelleborg Fluid Handling Solutions, detailing various hoses used in buildings and construction for applications such as blasting, spraying, and concrete pumping. The catalogue includes specifications, advantages, and technical descriptions for each hose type.
1. Stone Hose:- Specifications: Inner tube made of NR, black, smooth; synthetic textile reinforcement; abrasion-resistant SBR cover; temperature range from -30°C to +80°C; conductive tube.
- Key Features: Abrasion resistance <70mm3 according to ISO 4649.
- Applications: Blasting and guniting, pneumatic discharge of powders and grains.
2. Silex Hose:- Specifications: Wear-resistant NR inner tube; synthetic textile reinforcement; weather-resistant NR cover; temperature range from -30°C to +70°C; conductive tube with built-in wire.
- Key Features: Highly resistant to abrasion and bending.
- Applications: Sand and shot blasting of buildings and metal parts.
3. Projector Series:- Types: Projector 40/60, Projector 40 White, Projector 60, Projector 120, Projector 120 White.
- Specifications: Wear-resistant NR inner tube; synthetic textile reinforcement; SBR cover; temperature range from -30°C to +70°C; conductive tube.
- Key Features: Light weight, flexible, abrasion-resistant, non-staining cover.
- Applications: Spraying of mortar, mixed concrete, and dry products.
4. Pulsor 170 Series:- Types: Pulsor 170, Pulsor 170 L-Whip, Pulsor 170 Assembly, Pulsor 170 Assembly 2 Ends.
- Specifications: Abrasion-resistant NR inner tube; steel cord plies reinforcement; NR cover; temperature range from -30°C to +80°C.
- Key Features: High resistance, flexible, robust construction, safety factor 2:1.
- Applications: High-pressure concrete pump hose for boom transfer, placement, pneumatic discharge of cement and minerals.
General Notes:- All hoses have a tolerance on length of ±1% according to ISO 1307 Standard.
- Stock items are indicated in bold; non-stock items require consultation for minimum order quantities.
Material Handling and Evacuation
This document is a technical catalogue from Trelleborg Fluid Handling Solutions, detailing various hoses used in construction and mining equipment for material handling and evacuation. The hoses are designed for different applications, including industrial vacuum cleaners, vacuum cleaning trucks, and suction excavators.
1. TRELLVAC Extractor HD: - Applications: Suction of shavings, sand, dust, and powder in sawmills and wood plants.
- Advantages: Light, flexible, good bending radius, abrasion-resistant.
- Technical Specs: Inner tube made of wear-resistant SBR/NR, temperature range -40°C to +90°C, conductive properties.
2. TRELLVAC Handler LD: - Applications: Industrial vacuum cleaners for drainage sludge and sand.
- Advantages: Light, flexible, very good wear resistance.
- Technical Specs: Inner tube of wear-resistant NR, temperature range -30°C to +80°C, conductive properties.
3. TRELLVAC Handler MD: - Applications: Medium duty hose for vacuum cleaning trucks.
- Advantages: Light, flexible, good wear resistance.
- Technical Specs: Non-conductive tube, temperature range -30°C to +90°C.
4. TRELLVAC Handler HD: - Applications: Heavy duty hose for vacuum cleaning trucks.
- Advantages: Light, flexible, high wear resistance.
- Technical Specs: Non-conductive, temperature range -30°C to +90°C, built-in conductive wire.
5. TRELLVAC AL EC: - Applications: Transport of bulk abrasive products in food and chemical industries.
- Advantages: Suitable for ATEX areas, non-marking, abrasion-resistant.
- Technical Specs: Foodgrade NBR inner tube, temperature range -10°C to +80°C, compliant with EU and FDA regulations.
6. TRELLVAC Transporter HD: - Applications: Transport of abrasive materials in vacuum cleaning trucks.
- Advantages: Rot-resistant, flexible, high abrasion resistance.
- Technical Specs: Conductive tube and cover, temperature range -40°C to +90°C.
7. TRELLVAC Excavator: - Applications: Suction excavators.
- Advantages: Long lifespan, easy replacement.
- Technical Specs: Conductive tube and cover, temperature range -30°C to +80°C.
8. ASPIVRAC S: - Applications: Industrial vacuum cleaning for waste recovery.
- Advantages: Robust, easy to handle, excellent bending radius.
- Technical Specs: Conductive tube and cover, temperature range -30°C to +80°C.
9. PERFORMER AR10: - Applications: Hydraulic discharge of abrasive products.
- Advantages: Excellent abrasion resistance, low installation cost.
- Technical Specs: Conductive tube and cover, temperature range -30°C to +70°C.
10. PERFORMER GL AD10H: - Applications: Hydraulic suction or discharge of abrasive materials.
- Advantages: Quick installation, light weight, low bending radius.
- Technical Specs: Conductive tube and cover, temperature range -30°C to +70°C.
Key Specifications: Each hose type includes detailed specifications such as inner and outer diameter, working and bursting pressure, maximum vacuum, bending radius, weight, and length. Tolerances and stock availability are also noted.
Healthcare & Medical - Breathing Hoses- Product: Breathing Hose EN 14593
- Applications: Supply line for fresh air breathing masks and compressed air supply.
- Advantages: Safe, durable, high temperature resistance, flexible, abrasion-resistant, antistatic, EN 14593/14594 approved.
- Technical Description: Inner tube made of EPDM, reinforced with aramid, and covered with EPDM. Temperature range from -40°C to +120°C. Conductive tube and cover with resistance between 103Ω/m and 108Ω/m.
- Specifications: Various inner diameters (ID) with specific wall thickness, outer diameter (OD), working pressure, bursting pressure, bending radius, weight, and length.
Manufacturing & Machine Tools - Air and Water Hoses- Red Water Hose: Used for water discharge under pressure. Features include sturdiness and abrasion resistance. Temperature range from -25°C to +70°C.
- Cascade Hose: Suitable for water discharge in industrial and urban sites. Notable for resistance to ageing and atmospheric conditions. Temperature range from -30°C to +70°C.
- Multi 15 Hose: Designed for compressed air and water in industrial applications. Conductive properties with a temperature range from -30°C to +70°C.
- Maxair Hose: Used for pneumatic tools and general-purpose compressed air. Suitable for various gases and liquids under certain conditions. Features high abrasion resistance and cold flexibility. Temperature range from -40°C to +70°C.
Overview: The document is a technical catalogue from Trelleborg Fluid Handling Solutions, detailing various hoses used in manufacturing and machine tools for handling air, water, and multipurpose chemicals. Each hose type is described with its technical specifications, advantages, and applications.
1. MULTI 20: This hose is designed for compressed air and water in industrial applications. It features an SBR inner tube and cover, synthetic textile reinforcement, and operates within a temperature range of -30°C to +70°C. It is conductive with a resistance of R≤1MΩ/lg.
2. NORMINES II: An extra heavy-duty air hose suitable for pneumatic tools and various industrial applications. It offers high abrasion resistance, good cold flexibility, and a wide range of diameters. The temperature range is -40°C to +70°C, and it is conductive with R<106Ω/m.
3. AIR 40: A heavy-duty air hose for mines and construction, featuring an oil-resistant SBR inner tube and steel wire braided reinforcement. It operates between -30°C and +80°C, with a working pressure of 40 bar.
4. SUPERMINES: Designed for building sites and civil engineering, this hose is highly resistant to fatigue and abrasion. It is suitable for oxygen discharge and has a temperature range of -30°C to +70°C.
5. AIRFLAT: A light lay-flat hose for multipurpose applications, particularly where long lengths and light weight are needed. It is oil and chemical resistant, with a temperature range of -20°C to +80°C.
6. VULCAIN +: Suitable for pneumatic tools, this hose is very flexible and can handle hot water. It features an EPDM inner tube and operates from -40°C to +100°C.
7. CRISAL TR 10070: A lightweight PVC hose for pneumatic tools, compliant with European food contact regulations. It is flexible and resistant to most chemicals, with a temperature range of -15°C to +60°C.
8. MULTI 20 HOT: A multipurpose hose for hot water and chemicals, with an EPDM inner tube and a temperature range of -30°C to +100°C.
9. STARKLER: A versatile hose for high-pressure cleaning and general discharge, resistant to ageing and atmospheric conditions. It operates from -30°C to +100°C.
10. SOLVYKLER: Designed for chemical resistance, this hose is suitable for ester, ketone, and alcohol-based paints. It features an antistatic tube and operates from -30°C to +100°C.
11. MULTI 10 OIL: A versatile hose for diesel and mineral oils, with an NBR inner tube and a temperature range of -30°C to +100°C.
Overview: This document is a technical catalogue from Trelleborg Fluid Handling Solutions, detailing various types of hoses and their specifications for industrial applications. The hoses are designed for multipurpose use, including oil, water, compressed air, and other fluids, with specific models tailored for different industrial needs.
1. Multi-Purpose Hoses:- General Features: These hoses are designed to handle a variety of substances such as oil, water, and compressed air. They feature an oil and weather-resistant cover and are reinforced with synthetic textile.
- Temperature Range: -25°C to +100°C.
- Specifications: The hoses come in various inner diameters (ID) and outer diameters (OD), with working pressures up to 16 bar and bursting pressures up to 48 bar.
2. Specific Hose Models:- MULTI 25 OIL: Suitable for diesel, mineral oil, and grease with aromatic content less than 50%. It has a conductive tube and cover.
- POLYOIL: Designed for high-pressure transfer of petroleum products and low-pressure hydraulic drives. It offers excellent resistance to ageing and atmospheric conditions.
- MULTIKLER: Used for pressure service lines for paints and certain chemicals, featuring an antistatic tube and a cover resistant to abrasion and corrosive chemicals.
- PUSH-LOCK Series (Black, Blue, Green, Red): These are designed for hydraulic pneumatic low-pressure lines in automotive industries, offering flexibility, light weight, and abrasion resistance.
3. Welding Hoses:- PLUTON BLUE: Designed for oxygen supply in welding applications, featuring a flame-resistant cover and strong textile reinforcement.
- PLUTON RED: Similar to the blue variant but designed for acetylene supply.
4. Technical Specifications:- Each hose type includes detailed specifications such as ID, OD, working and bursting pressures, bending radius, and weight per meter.
- All hoses comply with ISO 1307 standards for length tolerance.
5. Couplings and Fittings:- Details on metric female and BSP male couplings are provided, including dimensions and packaging information.
Conclusion: The catalogue provides comprehensive information on Trelleborg's range of hoses, highlighting their versatility, durability, and suitability for various industrial applications. The document emphasizes the importance of selecting the right hose type based on specific application requirements.
Welding and Hydraulic Applications
This document is a technical catalogue from Trelleborg Fluid Handling Solutions, detailing various types of hoses used in manufacturing and machine tools, specifically for welding and hydraulic applications. The catalogue includes specifications, advantages, technical descriptions, and standards for each hose type.
1. Welding Hoses:- PLUTON TWIN: Twin line rubber hose for welding gas supply, offering flexibility, lightweight handling, and resistance to atmospheric conditions. It features a flame-resistant tube and strong textile reinforcement. Temperature range: -30°C to +80°C. Standards: ISO 3821, EN 559.
- PLUTON 2G: Rubber hose for LPG and acetylene, with similar advantages as PLUTON TWIN. Temperature range: -30°C to +80°C. Standards: ISO 3821, EN 559.
- VULPANE: Rubber hose for LPG, featuring high-quality rubber compounds and strong reinforcement. Temperature range: -30°C to +80°C. Standards: ISO 3821, EN 559, DG 3910.
- PLUTON ARGON: Rubber hose for argon supply, offering flexibility and flame resistance. Temperature range: -30°C to +80°C. Standards: ISO 3821, EN 559.
- PLUTON TWIN OXYGEN LPG: Twin hose for Oxygen and LPG, with similar features as other welding hoses. Temperature range: -30°C to +80°C. Standards: ISO 3821, EN 559.
2. Hydraulic Hoses:- DIN 1TE: Textile reinforced rubber hose for hydraulic control lines, resistant to oil and grease. Temperature range: -40°C to +100°C for hydraulic fluids. Standard: EN 854 1TE:1996.
- DIN 2TE: Similar to 1TE but with additional textile braids for larger IDs. Temperature range: -40°C to +100°C for hydraulic fluids. Standard: EN 854 2TE:1996.
- DIN 3TE: Features two textile braids for enhanced performance. Temperature range: -40°C to +100°C for hydraulic fluids. Standard: EN 854 3TE:1996.
- SAE 100R4: Suction and delivery hose with embedded steel helix, suitable for hydraulic systems. Temperature range: -40°C to +100°C. Standard: SAE J 517.
3. Coolant Hoses:- KLERHEAT: Used for cable cooling and industrial cooling in high-temperature environments. Withstands steel splashes and radiation temperatures up to +400°C. Temperature range: -30°C to +100°C.
- TRELLHOT: Designed for cooling furnace doors, withstands steel splashes and radiation temperatures up to +375°C. Temperature range: -30°C to +130°C.
Key Specifications: Each hose type includes detailed specifications such as inner diameter (ID), outer diameter (OD), wall thickness, working and bursting pressure, bending radius, weight, and available lengths. Tolerances on length are ±1% as per ISO 1307 Standard.
Stock and Ordering Information: Stock items are indicated in bold, while non-stock items require consultation for minimum order quantities. Delivery terms specify fixed and random lengths for different diameters.
KLEGAINE Series- KLEGAINE GPU-MS: Highly flexible and robust ducting hose suitable for various industries including metallurgy, woodworking, and pharmaceuticals. Ideal for conveying grains, granules, sawdust, and metal filings in humid or warm conditions. Flame retardant and antistatic options available. Temperature range: -30°C to +100°C. Food contact approved under EU regulation 10/2011/CE.
- KLEGAINE GPU-S: Robust ducting for highly abrasive materials like metal filings and sand. Features a copper-coated steel helix for enhanced resistance. Temperature range: -30°C to +100°C.
- KLEGAINE GTPK: Used for transporting hot or cold air in mechanical and industrial applications. Highly flexible and resistant to ozone, ageing, and abrasion. Temperature range: -40°C to +130°C, intermittent up to +150°C.
- KLEGAINE GTNR: For conveying air, fumes, or light non-abrasive dust at low pressures. Lightweight and highly compressible. Temperature range: -50°C to +150°C.
- KLEGAINE GTSI: Extreme temperature ducting for air and fumes. Silicone-coated for excellent heat ageing characteristics. Temperature range: -60°C to +300°C.
- KLEGAINE GTSI +: Similar to GTSI but with a double silicone wall for enhanced durability. Temperature range: -60°C to +300°C.
- KLEGAINE GHYP: Designed for chemical air, gas, and dust in industrial environments. Good chemical, heat, ozone, and UV resistance. Temperature range: -40°C to +175°C.
Oil and Gas Sector
This document is a technical catalogue from Trelleborg Fluid Handling Solutions, detailing various hoses used in the oil and gas sector. The hoses are designed for different applications such as steam, oil, and petroleum delivery, and are compliant with international standards.
1. SUPERVAST:
- Applications: Industrial cleaning and steam circulation.
- Advantages: Oil and chemical resistance, high temperature resistance, and flexibility.
- Specifications: Inner tube made of EPDM, reinforced with steel braid, and covered with CSM. Temperature range for water is -40°C to +120°C, and for steam up to +230°C. Complies with ISO 6134:2017 type 2 class B.
2. VOLUKLER:
- Applications: Petrol pumps and fuel delivery.
- Advantages: Resistance to ageing and abrasion, compliance with EN 1360:2013.
- Specifications: Inner tube of petrol-resistant NBR, reinforced with synthetic textile. Temperature range is -30°C to +55°C.
3. VOLUKLER VR ASSEMBLY:
- Applications: Petrol dispensing systems with vapour recovery.
- Advantages: Includes vapour recovery tube, tested with end fittings.
- Specifications: Complies with EN 1360:2013/1 and EN 13483:2013/1.
4. VOLUDEC:
- Applications: Fuel delivery via hose reels on road tankers.
- Advantages: Lightweight, flexible, abrasion-resistant, and static electricity dissipation.
- Specifications: Inner tube of oil and petrol-resistant NBR/PVC, temperature range -30°C to +55°C.
5. BUTANE PROPANE E:
- Applications: LPG delivery.
- Advantages: Flexible, lightweight, excellent bending radius, and static electricity dissipation.
- Specifications: Inner tube of LPG-resistant NBR, temperature range -30°C to +70°C, complies with EN 1762:2017 type D.
6. TRELLOIL D:
- Applications: Discharge of petrol, oil, and petrochemical products.
- Advantages: Good resistance to petroleum products and weather conditions.
- Specifications: Inner tube of oil and petrol-resistant NBR, temperature range -30°C to +80°C.
7. OIL 10:
- Applications: Delivery of mineral and synthetic oil.
- Specifications: Inner tube of synthetic NBR rubber, temperature range -30°C to +80°C.
8. PUMPADUKT D:
- Applications: Discharge for road and rail tankers.
- Advantages: Oil, abrasion, and weather-resistant cover.
- Specifications: Inner tube of oil and petrol-resistant NBR, temperature range -40°C to +100°C, complies with EN 1761 and EN 12115.
General Notes: All hoses have a tolerance on length of ±1% as per ISO 1307 Standard. Stock items are indicated in bold, and non-stock items require consultation for minimum order quantities.
TRELLEBORG FLUID HANDLING SOLUTIONS
Overview: This document is a technical catalogue from Trelleborg, detailing various hoses and assemblies used in the oil and gas sector for the suction and discharge of petroleum products. The hoses are designed for different applications, including road tanker equipment, dock or barge service, and ship-to-shore transfers.
Specifications:
- Materials: The hoses are made with oil and petrol resistant NBR (Nitrile Butadiene Rubber) inner tubes, reinforced with synthetic textiles and embedded steel helix, and covered with oil and weather-resistant CR (Chloroprene Rubber).
- Temperature Range: Most hoses operate between -40°C to +100°C, with some variations depending on the specific product.
- Electrical Properties: Conductive tubes with resistance less than 106Ω/m ensure safe dissipation of static electricity.
Product Highlights:
- TRELLOIL S: Suitable for suction and discharge of petroleum products with up to 50% aromatic content. Features include lightweight, flexibility, and static electricity dissipation.
- OIL 10 SD: Designed for mineral and synthetic oil suction and delivery, with limited application for engine fuel and biofuel.
- PUMPADUKT S & L: Robust hoses for road and rail tankers, resistant to hydrocarbons, abrasion, and ozone. Approved for ATEX areas.
- TRELLOIL D EC & S EC: For large diameter transfers, offering high flexibility and robust construction.
- MAGDALA & ATLANTIS: Designed for dock or barge service, these hoses can be coiled flat and are optimized for reeling systems.
Standards and Approvals: The hoses comply with various standards such as EN 12115, EN 1761, and EN 1765, ensuring safety and reliability in hazardous environments.
Technical Data: Each hose type includes detailed specifications such as inner diameter (ID), outer diameter (OD), working and bursting pressures, bending radius, and weight per meter. Lengths are subject to a tolerance of ±1% as per ISO 1307 Standard.
Recommendations: For non-stock items, consult Trelleborg for minimum order quantities. Ensure hose assemblies are earth-connected for safe use in ATEX areas.
Overview: This document provides detailed specifications and technical descriptions of various hoses used in the oil and gas industry, specifically for handling petroleum products. It includes information on materials, construction, temperature ranges, electrical properties, standards, and fittings.
Specifications:- Inner Tube: Made from oil-resistant NBR or polypropylene film, depending on the hose type.
- Reinforcement: Typically involves synthetic textile cords with embedded steel helix or polypropylene layers.
- Cover: Made from oil and weather-resistant CR or PVC coated fabric, with options for smooth or corrugated finishes.
- Temperature Range: Varies from -30°C to +115°C depending on the hose type.
- Electrical Properties: Conductive wire built-in, with resistance R≤100Ω/assembly.
Standards and Approvals:- EN 1765:2016 type S15 for dock hoses.
- EN 13765:2018 for composite hoses.
- ADR compliance for certain hoses.
Couplings and Fittings: Various options including fixed or swivel flanges, threaded connections, camlock couplings, and more, compliant with EN 14420 and other standards.
Technical Data:- Working Pressure: Typically 10 to 20 bar, with bursting pressures up to 60 bar.
- Max Vacuum: Generally 0.9 bar.
- Bending Radius: Ranges from 100 mm to 2150 mm depending on hose size.
- Weight and Length: Varies by hose type, with maximum lengths typically around 30 to 40 meters.
Additional Features:- Options for HNBR and FKM liners for higher temperature applications.
- Self-floating discharge hoses for offshore applications.
- Lightweight designs for ease of handling.
Applications: Suitable for dockside service, offshore offloading, road and rail equipment, and vapor recovery, handling both light and heavy petroleum products with aromatic content up to 100%.
Overview: The document is a technical catalogue from Trelleborg Fluid Handling Solutions, detailing various hoses and assemblies for different industrial applications, including oil & gas, food industry, and chemical handling. It provides specifications, advantages, technical descriptions, and standards for each product.
Sections:
- Specifications: Each hose type is described with its internal and external helix materials, inner tube, reinforcement, cover, temperature range, and electrical properties. Working and bursting pressures, bending radius, weight, and maximum length are also specified.
- Procedures: The document outlines the use cases for each hose, such as suction and discharge of petroleum products, cleaning in food processing, and handling of chemical products.
- Standards and Approvals: Hoses comply with various standards like EN 13765:2018, ADR, and EU regulations. FDA and German legislation compliance is also noted.
- Recommandations: Recommendations include consulting for non-stock items, ensuring proper fittings for optimum connections, and noting the temperature and pressure limits for safe operation.
Key Products:
- TRELLFLEX BIOFUEL 14 SS: Designed for biofuels and petroleum products, with flexibility and electrical conductivity features.
- TRELLFLEX ROOF DRAIN: Used for rainwater removal from floating roof tanks, with negative buoyancy and long service life.
- KLENET: For cleaning in food industries, resistant to high temperatures and grease, compliant with EU and FDA standards.
- BERGALAV: Suitable for hot water and steam cleaning, highly flexible, and phthalate-free.
- BIOVAST: For steam cleaning and hot water washing, resistant to fats, and suitable for reel-mounted applications.
- BIOCLEAN: High-pressure cleaning hose for food industries, flexible and non-marking.
Tables and Data: The document includes tables listing dimensions, pressure ratings, and other specifications for each hose type, with stock items highlighted in bold.
Food Industry
This document is a technical catalogue from Trelleborg Fluid Handling Solutions, detailing various hoses and assemblies designed for the food industry, specifically for the transfer of liquid foodstuffs such as milk, wine, beer, and alcohol. Each product is described with its technical specifications, advantages, and compliance with international standards.
1. Product Specifications:- General Features: The hoses are designed to be non-staining, smooth, oil and detergent resistant, wear and weather resistant, highly flexible, kink resistant, and have a long service life.
- Temperature Range: Most hoses operate between -30°C to +100°C, with some capable of handling up to +140°C for specific applications.
- Materials: Inner tubes are made from food-grade materials such as NBR, EPDM, and UPE, with reinforcements from synthetic textiles and steel helix. Covers are typically made from weather and abrasion-resistant materials.
2. Compliance and Standards:- All hoses comply with EU regulations No. 1935/2004, 2023/2006, and FDA regulation No. 21 CFR 177.2600.
- They meet French and German legislation requirements, with migration tests confirmed by the French institute of Poitiers (IANESCO).
3. Product Range:- CITERDIAL: Designed for milk handling and other liquid foodstuffs, offering flexibility and resistance to temperature changes.
- LACTADIAL: Lightweight and flexible, suitable for milk collection and resistant to temperature changes.
- MILLESIME: Suitable for additional air lines and liquid foodstuff transfer, with good flexibility and weather resistance.
- ALIKLER G2: Multipurpose hose for various liquid foodstuffs, offering excellent flexibility and kink resistance.
- ALIKLER D: High-pressure discharge hose for liquid foodstuffs, maintaining shape after accidental squeeze.
- ALCODIAL: Specifically for alcohol transfer up to 99%, with a UPE inner tube that prevents migration.
4. Technical Data:- Each product includes detailed specifications such as inner and outer diameter, working and bursting pressure, bending radius, weight, and maximum length.
- Specially designed fittings are available for optimum connections, with lengths subject to ISO 1307 Standard tolerances.
5. Additional Information:- Hoses are available in various lengths, with stock items highlighted in bold. Non-stock items require consultation for minimum order quantities.
- All hoses are embossed with relevant information such as product name, FDA compliance, and manufacturing details.
Overview
This document is a technical catalogue from Trelleborg Fluid Handling Solutions, detailing various hoses and assemblies designed for specific industrial applications, particularly in the food and chemical sectors. The catalogue provides specifications, advantages, and technical descriptions for each product, along with compliance standards and fitting recommendations.
1. VINITRELL
Application: Designed for wine transfers in the food industry, excluding fatty/oily liquids.
Advantages: Highly flexible, food-grade compliant, temperature resistant, and easy to clean.
Technical Specs: Temperature range from -30°C to +80°C, compliant with EU and FDA regulations.
2. TRELLVIN
Application: Suitable for transferring wine, beer, and other liquid foodstuffs.
Advantages: Flexible, collapsible, resistant to kinking, and temperature changes.
Technical Specs: Temperature range from -30°C to +100°C, compliant with EU and FDA regulations.
3. VENDANGE
Application: Specifically for transferring fresh grapes in wine processing.
Advantages: Flexible, non-marking, and resistant to bacterial growth.
Technical Specs: Temperature range from -30°C to +80°C, compliant with EU and FDA regulations.
4. PHARMAKLER FEP
Application: For transferring corrosive chemicals in chemical and pharmaceutical industries.
Advantages: Maintains product purity, excellent bending radius, and resistant to ageing.
Technical Specs: Temperature range from -40°C to +150°C, compliant with EN 12115 and FDA regulations.
5. PHARMAKLER UPE
Application: Suitable for a wide range of corrosive chemicals in various industries.
Advantages: Versatile, safe for explosive areas, and excellent mechanical strength.
Technical Specs: Temperature range from -40°C to +100°C, compliant with EN 12115 and FDA regulations.
6. CHEMIKLER D-EPDM
Application: For discharging moderately corrosive chemicals.
Advantages: Corrosion and abrasion-resistant, can be steam cleaned.
Technical Specs: Temperature range from -40°C to +100°C, compliant with EN 12115.
7. CHEMIKLER EPDM
Application: For suction and discharge of moderately corrosive chemicals.
Advantages: Excellent resistance to corrosion and abrasion, approved for ATEX areas.
Technical Specs: Temperature range from -40°C to +100°C, compliant with EN 12115.
8. CHEMIKLER D-UPE
Application: For discharging a wide range of corrosive chemicals.
Advantages: Versatile, excellent resistance to ageing and abrasion.
Technical Specs: Temperature range from -40°C to +100°C, compliant with EN 12115.
General Notes:
- Stock items are indicated in bold; non-stock items require consultation for minimum order quantities.
- All hoses are embossed with relevant compliance and manufacturing details.
- Specially designed fittings are recommended for optimal performance.
Chemical and Corrosive Products
This document is a technical catalogue from Trelleborg Fluid Handling Solutions, detailing various hoses designed for handling chemical and corrosive products. It includes specifications, advantages, technical descriptions, and standards for each hose type.
1. CHEMIKLER L-UPE:- Applications: Suction and discharge of corrosive chemicals for tankers and loading bays.
- Advantages: Versatile, strong mechanical properties, excellent bending radius, FDA compliant inner tube, and resistance to ageing and chemicals.
- Specifications: Temperature range from -40°C to +100°C, conductive UPE tube, and compliance with EN 12115.
2. CHEMIKLER UPE:- Applications: Similar to L-UPE, suitable for a wide range of chemicals and food products.
- Advantages: FDA compliant, excellent resistance to ageing and chemicals, and versatile coupling options.
- Specifications: Temperature range from -40°C to +100°C, compliance with multiple EU and FDA regulations.
3. CHEM 16 UPE SD EN:- Applications: Chemical suction and delivery for tank trucks and storage tanks.
- Specifications: Temperature range from -30°C to +100°C, conductive properties, and compliance with EN 12115:2011.
4. CHEM 10 UPE SD:- Applications: Chemical resistant suction and delivery hose.
- Specifications: Temperature range from -30°C to +100°C, built-in conductive wire.
5. TRANSACID:- Applications: Suction and discharge of corrosive chemicals for tankers and installations.
- Advantages: Excellent bending radius, resistance to ageing and chemicals.
- Specifications: Temperature range from -30°C to +100°C, conductive UPE tube.
6. CHEMIKLER FEP:- Applications: Suction and discharge of corrosive chemicals, excluding certain gases and metals.
- Advantages: FDA compliant, excellent bending radius, and abrasion resistance.
- Specifications: Temperature range from -40°C to +150°C, built-in conductive wire.
7. PARATUB:- Applications: Discharge of corrosive products under pressure or gravity.
- Advantages: Flexible, easy to handle, and resistant to low temperatures.
- Specifications: Temperature range from -40°C to +70°C, non-conductive.
8. PERFORMER CR-EPDM:- Applications: Hydraulic discharge of corrosive products.
- Advantages: Corrosion resistance, low installation costs, and steam cleanable.
- Specifications: Temperature range from -30°C to +100°C, conductive tube.
9. PERFORMER CD-EPDM:- Applications: Hydraulic suction and discharge of hot corrosive products.
- Advantages: High chemical resistance, low installation cost, and steam cleanable.
General Notes: All hoses have specific tolerances on length and are compliant with ISO 1307 standards. Stock items are highlighted in bold, and non-stock items require consultation for minimum order quantities.
Fluid Handling Solutions
The document provides technical specifications and descriptions for various types of hoses used in fluid handling solutions, particularly for chemical and corrosive products. These hoses are designed for use in road and rail tanker equipment or fixed installations in the chemical industry.
Technical Specifications:- Materials: Hoses are constructed with an inner tube of polypropylene film, reinforced with polypropylene layers, and covered with PVC-coated fabric. The internal helix is made of polypropylene-coated steel or stainless steel, and the external helix is either galvanized or stainless steel.
- Temperature Range: All hoses operate effectively between -30°C to +100°C.
- Electrical Properties: Conductivity varies, with resistance ≤1.0Ω/m for most hoses, and ≤2.5Ω/m for hoses with an ID less than 50mm.
Standards and Approvals: All hoses comply with EN 13765:2018 and ADR standards, ensuring safety and reliability in handling aggressive chemicals.
Couplings and Fittings: The hoses are compatible with various swaged couplings, including Guillemin, camlock, and threaded fittings, as well as fixed or swivel flanges.
Performance Characteristics:- Working Pressure: Ranges from 10 to 14 bar depending on the hose type.
- Bursting Pressure: Typically 40 to 56 bar.
- Max Vacuum: 0.9 bar for all hoses.
- Bending Radius: Varies by hose size, from 100mm to 3400mm.
Additional Information: Hoses are available in various sizes, with specific tolerances on length as per ISO 1307 Standard. Stock items are highlighted, and non-stock items require consultation for minimum order quantities.
Composite Hoses
This document is a technical catalogue from Trelleborg Fluid Handling Solutions, detailing various composite hoses designed for handling chemical and corrosive products. It includes specifications, advantages, technical descriptions, and general conditions of sale.
Specifications: The catalogue lists several types of hoses, including TRELLFLEX CHEM PTFE 10 SG, 14 SG, 10 SS, and 14 SS. Each type is designed for the suction and discharge of aggressive chemicals and waste, suitable for road and rail tanker equipment or fixed installations in the chemical industry. Key specifications include:
- Internal helix: Stainless steel 304L (316L on request).
- Inner tube: PTFE film.
- Reinforcement: PP fabrics, PP and PET layers.
- Cover: PVC coated fabric, red, corrugated.
- Temperature range: -30°C to +115°C.
- Electrical properties: ≤1.0Ω/m or ≤2.5Ω/m depending on ID.
- Standards: EN 13765:2018, ADR.
Advantages: The hoses are noted for their flexibility, wide temperature usability, and capability to handle various chemicals. The external helix is designed for corrosion resistance.
Technical Data: The document provides detailed tables with dimensions, working pressure, bursting pressure, maximum vacuum, bending radius, weight, and maximum length for each hose type. Stock items are highlighted in bold, and non-stock items require consultation for minimum order quantities.
General Conditions of Sale: The document outlines the terms and conditions for purchasing, including order acceptance, pricing, delivery, risk transfer, reception, return of goods, and settlement terms. Key points include:
- Orders require written acceptance and may be modified or canceled only with the vendor's agreement.
- Prices are subject to change and exclude taxes and carriage.
- Delivery is typically ex-works, with risks transferring upon release to the carrier.
- Claims for defects or non-conformities must be made within specified timeframes.
- Returns require prior agreement, and costs are generally borne by the purchaser.
- Payment terms are typically 30 days end of month, with penalties for late payment.