TWD Robotic Water-Cooled MIG Guns
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Catalog excerpts

TWD Robotic Water-Cooled MIG Guns - 1

by DINSE TWD Robotic Water-Cooled MIG Gun ™ Quick Specs Duty Cycle Rating 100% with Mixed Gases 350 amp, 400 amp 500 amp, 600 amp TWD Robotic Water-Cooled MIG Guns for through-arm robots offer superior cooling power for longer gun and consumable life and zero gas loss for an unparalleled total cost of ownership. Models are available in a variety of amperages ranging from 350 to 600 amps at 100% duty cycle. Processes MIG (GMAW) Welding Separate internal lines for cold water, hot water, shielding gas and blow out function Flowing through a dedicated line from the back of the gun directly to the gas diffuser, costly shielding gas has zero opportunity to escape. Superior cooling is achieved via a unique dual-circuit cooling system that runs the length of the front end. Lower operating temperatures result in longer gun and consumable life. Robots ABB®, FANUC®, KUKA®, Motoman®, OTC Daihen®, Panasonic®, Reis® and Yaskawa® Rugged cable offers ±260° rotation and flexible construction Solid mount and integrated clutch models available Necks can be quickly changed without affecting TCP 2570 North Talbot Road Windsor, Ontario N0R 1L0 Canada Robust neck engagement for excellent durability, repeatability and accuracy Phone: 1-855-MIGWELD (644-9353) (US & Canada) +1-519-737-3000 (International) Fax: 519-737-1530 For more information, visit us at T

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TWD Robotic Water-Cooled MIG Guns - 2

Unique Internal Design Tregaskiss by DINSE TWD Robotic Water-Cooled MIG Guns have a unique internal design that maximizes cooling and weld access while eliminating gas loss. Water Supply Water Return Liner Shielding Gas Flowing through a dedicated line from the back of the gun directly to the gas diffuser, costly shielding gas has zero opportunity to escape. Superior cooling is achieved via a dual-circuit cooling system that runs the length of the front end in concentric, parallel circuits. Cool water runs to the front while hot water returns to the back via separate internal conduits. This...

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TWD Robotic Water-Cooled MIG Guns - 3

System Components Water-Cooled Cable Assembly Connecting Piece Insulating Disc Solid Mount Water-Cooled Neck Contact Tip Clutch Mount Connector Contact Tip Adaptor Nozzle Insulator Nozzle

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TWD Robotic Water-Cooled MIG Guns - 4

Gun Configurations NOTE: For Center of Mass information, please visit Tregaskiss.com/TWD Standard Configurations - 350 amp It is important to note that wire brake does not affect TCP

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TWD Robotic Water-Cooled MIG Guns - 5

It is important to note that wire brake does not affect TCP

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TWD Robotic Water-Cooled MIG Guns - 6

It is important to note that wire brake does not affect TCP

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TWD Robotic Water-Cooled MIG Guns - 7

It is important to note that wire brake does not affect TCP

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TWD Robotic Water-Cooled MIG Guns - 8

It is important to note that wire brake does not affect TCP

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TWD Robotic Water-Cooled MIG Guns - 9

It is important to note that wire brake does not affect TCP

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TWD Robotic Water-Cooled MIG Guns - 10

It is important to note that wire brake does not affect TCP

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TWD Robotic Water-Cooled MIG Guns - 11

It is important to note that wire brake does not affect TCP

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TWD Robotic Water-Cooled MIG Guns - 12

Nozzles - Use with 350 amp Model Part Number Part Name Description Part Number Part Name Nozzles - Use with 400 amp Model Part Number Part Name Description bore, flush bore, flush bore, flush bore, reduced O.D. bore, short bore, short, reduced O.D. Nozzles - Use with 500 amp Part Number Part Name Model Description 15 mm (0.59") bore, flush 18 mm (0.71") bore, flush 21 mm (0.83") bore, flush Nozzle adaptor for use with 1-3-57xx SAD nozzles Description 15 mm (0.59") bore 18 mm (0.71") bore 21 mm (0.83") bore Nozzles - Use with 600 amp Model Part Number Part Name Description 6390555000 5-3-550...

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TWD Robotic Water-Cooled MIG Guns - 13

Part Number Part Name Description for 1.2 mm (0.045") wire for 1.4 mm (0.055") wire for 1.6 mm (1/16") wire Description for 1.8 mm (0.070") wire for 2.0 mm (5/64") wire for 2.4 mm (3/32") wire Contact Tip Adaptors - For use Part Number Part Name Part Number Part Name with 400 amp Model only Description M6 contact tip adaptor Part Number Part Name Description M8 contact tip adaptor Description Gas diffuser Gas diffuser (10 pcs) Use with 500 amp Model Part Number Part Name Part Number Part Name Description Gas diffuser Gas diffuser (10 pcs) Liners Part Number Part Name Description Length...

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TWD Robotic Water-Cooled MIG Guns - 14

Part Number Part Name Description 628100001 DSH 300 Liner Gauge (Distance sleeve) See OM-TWD Owner's Manual for liner trim instructions Water-Cooled Necks 350 amp Models Part Number Part Name Description Length 6390635920 6-3-592 METZ 22 degree medium 6390635903 6-3-592 L METZ 22 degree long 6390635906 6-3-592 XL METZ 22 degree extended 6390635940 6-3-594 METZ 45 degree medium 6390635904 6-3-594 L METZ 45 degree long 6390635907 6-3-594 XL METZ 45 degree extended For guns equipped without wire brake: All necks require Connecting Piece part number 639061500041 (MES 300/500) For guns equipped...

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TWD Robotic Water-Cooled MIG Guns - 15

Part Name Description RETZ 663-0.92 N /0243 cable assembly for Lincoln 4R220 feeder RETZ 663-0.92 N /WB /0243 cable assembly for Lincoln 4R220 feeder; with wire brake For FANUC 120iC Part Number Part Name Description cable assembly for Lincoln 4R220 feeder cable assembly for Lincoln 4R220 feeder; with wire brake For FANUC 120iC-10L Part Number Part Name Description cable assembly for Lincoln 4R220 feeder; cable assembly for Lincoln 4R220 feeder; with wire brake For Motoman® MA1440 Part Number Part Name Description cable assembly for Miller® Auto-Continuum® feeder cable assembly for Miller...

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TWD Robotic Water-Cooled MIG Guns - 16

Part Name RETZ 664-0.98 N /0248 RETZ 664-0.98 N /WB /0248 RETZ 664-1.02 N /0248 RETZ 664-1.02 N /WB /0248 Description cable assembly for Miller AA 40G feeder cable assembly for Miller AA 40G feeder; with wire brake cable assembly for Miller Auto-Continuum feeder cable assembly for Miller Auto-Continuum feeder; with wire brake Part Name RETZ 664-1.2 N /0248 RETZ 664-1.2 N /WB /0248 RETZ 664-1.25 N /0248 RETZ 664-1.25 N /WB /0248 Description cable assembly for Miller AA 40G feeder cable assembly for Miller AA 40G feeder; with wire brake cable assembly for Miller Auto-Continuum feeder cable...

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TWD Robotic Water-Cooled MIG Guns - 17

Part Name RETZ 660 15-2 MAPT SR 361 MAN 361 ABSC 361 Description Connection set Contact set for gas nozzle sensor function, not for wire brake Control ring for clutch Dust boot Disconnection (with control ring and dust boot) Solid Mount Part Number 687400049 62915004014 687413004 Connectors Part Name RETZ 660 15-2-MAPT ADH 6700 Description Connection set Contact set for gas nozzle sensor function, not for wire brake Adaptor sleeve Insulating and Transition Discs For ABB® Robots Part Number Part name For FANUC® Robots Part Number Part Name Description for ARC Mate 120iC, ARC Mate 120iC-10L,...

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