TOUGH GUN TA3 Robotic Air-Cooled MIG Guns Spec Sheet
10Pages

Issued December 2018 • Index No. CA3/2.3 MIG (GMAW) Robotic Welding Quick Specs Processes MIG (GMAW) Welding Duty Cycle Rating 100%: 385 amp with Mixed Gases Ratings are based on tests that comply with IEC 60974-7 standards Robots ABB®, Motoman®, FANUC®, Kawasaki®, KUKA®, Panasonic®, OTC Daihen®, COMAU®, Reis® New cable guide minimizes stress on the cable connection _ REPLACEABLE UNICABLE REDUCES DOWNTIME THROUGH FASTER REPAIR AND EXTENDED SERVICE LIFE Re-engineered neck clamp improves durability and consistency of clamping force Extended unicable service life Compatible with TOUGH GUN G1 Series necks and gun mounts Additional standard neck and mounting arm options Designed for high-volume production environments, the TOUGH GUN™ CA3 Robotic Air-Cooled MIG Gun combines the most valuable product features of our TOUGH GUN G1 and G2 Series platforms, along with performance improvements in our unicable technology that extends service life Fully configurable, TOUGH GUN CA3 MIG Guns are engineered for precision, durability, accuracy, repeatability, minimal downtime and fast and easy maintenance. Compatible with TOUGH LOCK™ Consumables and the QUICK LOAD™ Liner AutoLength™ System *An increase to the length of the gun housing was necessary to accommodate the added features and benefits. Verification of tooling or fixture clearance may be required. Extended unicable service life due to its dual layer outer jacket: the outside layer resists ultraviolet radiation and abrasion while the inside layer resists thermal fatiguing Reduced costs and downtime due to new replaceable unicable Clutch and solid mount models available Additional standard neck and mounting arm options expand tool center point options and working envelopes Replacement for TOUGH GUN G1 Series MIG Guns with no effect on TCP* Wire Brake, Air Blast and TOUGH GUN I.C.E.™ Technology are available options Phone: 1-855-MIGWELD (644-9353) (us & Canada) +1-519-737-3000 (International) Fax: 519-737-1530 For more information, visit us at Tregaskiss.com

System Components Connector Housing Solid Mount Connector Cable Connector Cover Cable Guide Clutch Mount Connector Replaceable Unicable Neck Insulating Disc Neck Insulator Not Provided QUICK LOAD™ Liner 16 mm M6 SHCS Retaining Head Contact Tip

Air Blast Air blast utilizes compressed shop air to clear loose debris from front-end consumables thereby reducing the frequency of nozzle cleaning. 80-100 psi maximum air supply required for proper operation. What’s the difference between clutch and solid mount? A clutch mount is designed to trigger an emergency stop in the event of a robotic collision, whereas a solid mount is not equipped with this functionality. Although many of today’s robots are equipped with independent collision detection software and may not require this functionality in a robotic MIG gun, this option is sometimes...

NOTE: For Center Of Mass information, please visit Tregaskiss.com/CA3 Standard Configurations - 22 Degree Necks INSULATING DISC Standard Configurations - 45 Degree Necks

Neck 405-180QC Consumable Options V_ HD - 5/8” bore, flush tip (bottleneck, copper) SD - 1/2" bore, 1/4" stick out (bottleneck, brass) HD - 1/2" bore, flush tip (bottleneck, brass) HD - 5/8” bore, 1/8” recess (brass), straight bore HD - 5/8” bore, 1/8” stick out (brass) HD - 5/8” bore, 1/8” stick out (brass), straight bore HD - 5/8” bore, 1/8” recess (brass) HD - 5/8” bore, flush tip (bottleneck, brass) 401-6-62 A HD - 5/8” bore, 1/8” recess (copper) 401-48-62 K 401-5-62 B HD - 5/8” bore, 1/4" recess (copper) 401-44-50 L 401-6-50 C HD - 1/2" bore, 1/8” recess (copper) 401-49-50 M 401-81-62...

403-20-30 for 0.030” (0.8 mm) wire 403-20-35 for 0.035” (0.9 mm) wire 403-20-1.0 for 1.0 mm wire for 1.8 mm wire for 0.078” (2.0 mm) wire for 5/64” (2.0 mm) wire for 3/32” (2.4 mm) wire TOUGH LOCK Extended Life Heavy Duty (EHD) Contact Tips (use with 404-32, 404-52 or 404-50 retaining heads) 403-27-30 for 0.030” (0.8 mm) wire 403-27-1.0 for 1.0 mm wire 403-27-364 for 3/64” (1.2 mm) wire 403-27-35 for 0.035” (0.9 mm) wire 403-27-45 for 0.045” (1.2 mm) wire 403-27-116 for 1/16” (1.6 mm) wire 403-20-01 Adjustable teach tip 403-20-062 Teach tip 5/8” CTWD 403-20-10mm Teach tip 10 mm CTWD...

Consumable Options (Continued) Jump Liners (required for MIG guns equipped with wire brake only; to be used with conventional liners) 495-18-35 for 0.035” (0.9 mm) - 0.045” (1.2 mm) wire; 26” Air-Cooled Necks 405-22QC 22 degree neck, short length 405-45QCL 45 degree neck, medium length 405-22QCL 22 degree neck, medium length 405-45QCL1 45 degree neck, long length 405-45QC 45 degree neck, short length 405-180QC 180 degree neck, medium length TOUGH GUN I.C.E.™ Necks_ 590-45L-XXXX 45 degree neck, medium length 590-45L1-XXXX 45 degree neck, long length 590-180-XXXX 180 degree neck, medium...

59DT-006 KR30, KR60, KR60 L45, KR60 L30 (kit includes transition disc and 59D02 insulating disc) 59DT-012 KR16 HW (kit includes transition disc and 59D02 insulating disc) For Miller® Robots 59D02 MRV-2 59DT-001 MH50 (kit includes transition disc and 59D02 insulating disc) 59DT-002 EA Series (kit includes transition disc and 59D03 insulating disc) 59DT-008 MA1440, AR1440, MH12, MA2010, AR2010, MA3210, MH4, AR1730 (kit includes transition disc and 59D01 insulating disc) (kit includes transition disc and 59D02 insulating disc) RV2016 (kit includes transition disc and 59D02 insulating disc)...

TOUGH GUN TT3 Reamer TOUGH on spatter and operates reliably in the harshest welding environments. Automating spatter removal will help extend the life of your robotic MIG guns and consumables, benefitting both your bottom line and your production uptime and throughput. TOUGH GARD™ Multi-Feed System Eliminate the need to frequently refill sprayer reservoirs with the TOUGH GARD Multi-Feed System from Tregaskiss. Feed up to 10 TOUGH GUN Reamer units from a single 5-gallon or 55-gallon drum of TOUGH GARD Anti-Spatter Liquid. Visit Tregaskiss.com/ReamerTT3 for ordering information. TOUGH GARD...