TOUGH GUN Safety Clutch Owner's Manual
6Pages

TECHNICAL GUIDE For Robotic Safety Clutch  WIRING DIAGRAM WARNING! DO NOT DISASSEMBLE. Spring tension can cause injury. Return to Tregaskiss for service.  PARTS LIST  SWITCH OPERATION, REPLACEMENT & SETTING  SPECIFICATIONS Certified ISO 9001:2008 Please read instructions prior to use. Save this manual for future refer

WARRANTY Product is warranted to be free from defects in material and workmanship for the period specified below after the sale by an authorized Buyer. Should there be a defect please refer to our Return Merchandise Policy. PRODUCT TOUGH GUN™ Robotic MIG Guns TOUGH GUN Reamer TOUGH GARD™ Spatter Cleaner TOUGH GUN Robotic Peripherals (Clutch, Sprayer, Wire Cutter, Mounting Arms) Low-Stress Robotic Unicables (LSR Unicables) WARRANTY PERIOD 180 days 1 year 1 year 1 year 2 years Tregaskiss reserves the right to repair, replace or refund the purchase price of non-conforming product. Product...

1.0 - INSTALLATION STEP #1 INSTALLING INSULATING DISC TO ROBOT    Ensure robot face is in SYNC before mounting insulating disc. Install insulating disc with mounting bolts (not supplied). Torque screw 45 in.-lbs. (5 Nm). M6 STEP #2 INSTALLING CLUTCH TO INSULATING DISC  Remove dust boot and install safety mount with bolts supplied.  Ensure that switch assembly is facing up.  Reinstall dust boot.  Torque screw 45 in.-lbs. (5 Nm). NOTE: Make sure “flat” on stud is oriented in home position (between switch and air assist hole) as shown. STEP #3 INSTALLING GUN MOUNT ARM TO CLUTCH  Loosen...

3.0 - SWITCH OPERATION / REPLACEMENT / SETTING OPERATION The TOUGH GUN Clutch is equipped with a normally closed switch for safe reliable operation. Remote indication of status is supplied by means of two LEDs (A) housed in connector on cord-set. The green LED indicates power on and the amber light indicates normal operating state. During a crash or fault condition, piston is shifted towards mounting face (B) of clutch. The shifting of piston (C) activates switch (D) and drops out +24 volt signal (output), which will be indicated by amber light in cord-set deactivating. Upon correction or...

5.0 - EXPLODED VIEW & PARTS LIST NOT SHOWN NOT SHOWN NOT SHOWN 5 6 7 CLUTCH BOLT DUST BOOT M6 X 1.0 X 65 S.H.C.S. CORD SET (AS-708-14-1 & AS-708-14-2) JUMPER CABLE (12’ - 3 m WITH L.E.D.s COILED) JUMPER CABLE (15' - 5 m) CABLE ASSEMBLY 2-PC MOTOMAN MAIN CABLE ASSEMBLY MOTOMAN 5’ MAIN CABLE ASSEMBLY MOTOMAN 10’ O-RING MICRO-SWITCH ASSEMBLY SWITCH HOUSING CAP SCREW - 5-40 X 3/8 SERIAL # 0001 TO 5393 CAP SCREW - M3 X .5 X 10 AFTER SERIAL 5394 SWITCH PROTECTOR SWITCH ADJUSTING WRENCH REPLACEMENT CLUTCH (WITH JUMPER AND LONG CORD) REPLACEMENT CLUTCH (12”/3 m JUMPER CORD ONLY) VELCRO CLUTCH CABLE...

Force and moment diagram for air assist (Refer to DIAGRAM #1) Trip/Activation points - X and Y direction 1.0 - Z direction .018” - Rotational about Z axis 1.0  Physical dimension (Refer to DIAGRAM #2) Electrical data - Micro-Switch P.N.P. / N.C. - Operational voltage 10 to 30 V DC Indicator LED Activation Loads on Tregaskiss Clutch Activation Loads on Tregaskiss Clutch with Air-Assist without Air-Assist 3 Force (lbs/in) 1. Fz Axial load (lbs.) 2. Fx, Fy Bending Load (lbs.) 3. Mz Torsion Load (in.-lbs.) LOCKING SEAL ZERO REF. FOR MOMENT CALCULATIONS (Mx & My) LOCKING SEAL SEAL REMOVED