TOUGH GUN CA3 Robotic Air-Cooled MIG Guns Spec Sheet
10Pages

Issued August 2016 Index No. CA3/1.9 100%: 385 amp with Mixed Gases Ratings are based on tests that comply with IEC 60974-7 standards ABB®, Motoman®, FANUC®, Kawasaki®, KUKA®, Panasonic®, OTC Daihen®, COMAU®, Reis® New cable guide minimizes stress on the cable connection Re-engineered neck clamp improves durability and ce consistency of clamping force Extended unicable service life Compatible with TOUGH GUN G1 Series necks and gun mounts Additional standard neck and mounting arm options Designed for highvolume production environments, the TOUGH GUN™ CA3 Robotic Air-Cooled MIG Gun combines the most valuable product features of our TOUGH GUN G1 and G2 Series platforms, along with performance improvements in our unicable technology that extends service life. Fully configurable, TOUGH GUN CA3 MIG Guns are engineered for precision, durability, accuracy, repeatability, minimal downtime and fast and easy maintenance. Compatible with TOUGH LOCK™ Consumables and the QUICK LOAD™ Liner AutoLength™ System Extended unicable service life due to its dual layer outer jacket: the outside layer resists ultraviolet radiation and abrasion while the inside layer resists thermal fatiguing Reduced costs and downtime due to new replaceable unicable Clutch and solid mount models available Additional standard neck and mounting arm options expand tool center point options and working envelopes Replacement for TOUGH GUN G1 Series MIG Guns with no effect on TCP* Wire Brake, Air Blast and TOUGH GUN I.C.E.™ Technology are available options *An increase to the length of the gun housing was necessary to accommodate the added features and benefits. Verification of tooling or fixture clearance may be required. Tregaskiss 2570 North Talbot Road Windsor, Ontario N0R 1L0 Canada Phone: 1-855-MIGWELD (644-9353) (US & Canada) +1-519-737-3030 (International) Fax: 519-737-2111 For more information, visit us

Connector Connector Housing Cable Connector Cover Clutch Mount Connector Solid Mount Connector Cable Guide Replaceable Unicable Insulating Disc Neck Insulator Not Provided QUICK LOAD™ Liner Retaining Head

What’s the difference between clutch and solid mount? A clutch mount is designed to trigger an emergency stop in the event of a robotic collision, whereas a solid mount is not equipped with this functionality. Although many of today’s robots are equipped with independent collision detection software and may not require this functionality in a robotic MIG gun, this option is sometimes selected during gun configuration as an additional safeguard. Wire Brake Wire brake holds wire to a consistent stick out to allow a repeatable tool center point (TCP) for touch sensing / seam tracking while the...

NOTE: For Center Of Mass information, please visit Tregaskiss.com/CA3 Standard Configurations – 22 Degree Necks Standard Configurations – 45 Degree Necks

(Continued) NOTE: For Center Of Mass information, please visit Tregaskiss.com/CA3 Standard Configurations – 180 Degree Necks Nozzles – Slip-On (use with 404-18 or 404-32 retaining heads); Configurator character selections indicated below 401-6-62 401-5-62 401-6-50 401-81-62 401-7-62 401-7-75 401-8-62 401-42-50 401-48-50 401-48-62 HD – 5/8” bore, 1/8” recess (copper) HD – 5/8” bore, 1/4" recess (copper) HD – 1/2" bore, 1/8” recess (copper) HD – 5/8” bore, 1/8” stick out (copper) HD – 5/8” bore, 1/4" recess (copper) HD – 3/4" bore, 1/8” recess (brass) SD – 5/8” bore, 1/8” stick out (copper)...

(Continued) TOUGH LOCK™ Heavy Duty (HD) Contact Tips (use with 404-32, 404-52 or 404-50 retaining heads) 403-20-30 403-20-35 403-20-1.0 403-20-45 for 0.030” (0.8 mm) wire for 0.035” (0.9 mm) wire for 1.0 mm wire for 0.045” (1.2 mm) wire for 3/64” (1.2 mm) wire for 0.052” (1.3 mm) wire for 1.4 mm wire for 1/16” (1.6 mm) wire for 1.8 mm wire for 0.078” (2.0 mm) wire for 5/64” (2.0 mm) wire for 3/32” (2.4 mm) wire TOUGH LOCK Extended Life Heavy Duty (EHD) Contact Tips (use with 404-32, 404-52 or 404-50 retaining heads) 403-27-30 403-27-35 TOUGH LOCK Heavy Duty Tapered Contact Tips (use with...

Air-Cooled Necks 22 degree neck, short length 22 degree neck, medium length 45 degree neck, short length 45 degree neck, medium length 45 degree neck, long length 180 degree neck, medium length TOUGH GUN I.C.E.™ Necks 590-22-XXXX 590-22L-XXXX 590-45-XXXX 22 degree neck, short length 22 degree neck, medium length 45 degree neck, short length 45 degree neck, medium length 45 degree neck, long length 180 degree neck, medium length NOTE: XXXX in the part numbers above represent nozzle O.D.; i.e. 590-22-0.938 = 0.938” O.D. , 590-45L1-1.106 = 1.106” O.D. (refer to the O.D. column in the SPEC...

Bernard™ Euro Fronius® L-Tec® Euro Lincoln® Lincoln (short) Miller® OTC Daihen® Panasonic® Tweco® #4 Tweco #5 Tweco #5 (external gas line) AutoLength™ Pins* Euro Miller Tweco #4 425-X20 214-X1 214-X0 Fronius OTC Daihen Tweco #5 214-X17 214-X39 214-X12 Lincoln (short) Panasonic 214-X40 214-X14 *For use with QUICK LOAD Liners only. NOTE: For wire sizes between 0.030” and 0.045”, X=”8”; For wire sizes between 0.052” and 3/32”, X=”9”. AutoLength™ Pin not compatible with wire size sel

TOUGH GARD™ Multi-Feed System TOUGH on spatter and operates reliably in the harshest welding environments. Automating spatter removal will help extend the life of your robotic MIG guns and consumables, benefitting both your bottom line and your production uptime and throughput. Eliminate the need to frequently refill sprayer reservoirs with the TOUGH GARD Multi-Feed System from Tregaskiss. Feed up to 10 TOUGH GUN Reamer units from a single 5-gallon or 55-gallon drum of TOUGH GARD Anti-Spatter Liquid. Visit Tregaskiss.com/ReamerTT3 for ordering information. TOUGH GARD Multi-Feed System TOUGH...