TOUGH GUN Anti-Spatter Sprayer RS-500, TS-500 Owner's Manual
10Pages

TECHNICAL GUIDE ANTI-SPATTER SPRAYER SR-500 – for TT Reamer TS-500 – for Discontinued Reamer RS-500 – Stand Alone Unit  INSTALLATION  OPERATION  MAINTENANCE GUIDE  TROUBLESHOOTING  TECHNICAL DATA  ASSEMBLY VIEW & PARTS LIST  ORDERING INFORMATION Certified ISO9001: 2008 Please read instructions prior to use. Save this manual for

THANK YOU… …for selecting a Tregaskiss TOUGH GUN™ Sprayer. Manufacturing operations demand extremely dependable robotic equipment. With this in mind, the TOUGH GUN Sprayer was designed and engineered to be a reliable tool to support high production volumes within a robotic cell. As the name implies, the TOUGH GUN Sprayer is made from durable materials and components engineered to perform in a rugged, robotic welding environment. The instructions and illustrations in this technical guide make it easy for you to maintain your TOUGH GUN Sprayer. Please read, understand, and follow all safety...

WARRANTY Product is warranted to be free from defects in material and workmanship for the period specified below after the sale by an authorized Buyer. Should there be a defect please refer to our Return Merchandise Policy. PRODUCT TOUGH GUN™ Robotic MIG Guns TOUGH GUN Reamer TOUGH GARD™ Spatter Cleaner TOUGH GUN Robotic Peripherals (Clutch, Sprayer, Wire Cutter, Mounting Arms) Low-Stress Robotic Unicables (LSR Unicables) WARRANTY PERIOD 180 days 1 year 1 year 1 year 2 years Tregaskiss reserves the right to repair, replace or refund the purchase price of non-conforming product. Product...

1.0 – INSTALLATION 1.1 MOUNTING SR-500 SPRAYER FOR NEXT GENERATION TOUGH GUN REAMERS CHECK VALVE GROMMET The Next Generation TOUGH GUN Reamer has all the necessary mounting holes for installation of the SR-500 spray unit.      Remove plug from side of frame detail and replace with bulkhead fitting (supplied). Attach spray head bracket to Reamer using two (2) screws (supplied). Attach spray head to reamer using two (2) screws (supplied). Pass wires through grommet and then through the specified hole in reamer frame. Plug reservoir into check valve using quick connect fittings. 1.2...

1.3 MOUNTING TS-500 SPRAYER FOR DISCONTINUED REAMERS The TOUGH GUN Reamer has all necessary mounting holes for installing the TS-500 spray unit.      Remove center plug from Reamer valve package, and replace with 90° air fitting. Attach spray head bracket to Reamer using (2) 10-24 screws (supplied). Attach valve block to Reamer using (2) 1/4” screws (supplied). Pass wires through hole in Reamer frame. Thread reservoir into valve block. 1.4 SR-500 ELECTRICAL AND PNEUMATIC HOOK-UP CONNECT ¼” TUBING TO THIS VALVE PUSH TO CONNECT FITTING Set option switch (SW1) to sourcing or sinking...

1.5 RS-500 ELECTRICAL AND PNEUMATIC HOOK-UP ELECTRICAL To interface the sprayer with controller, two electrical connections are required. 1 wire - 24 VDC 1 wire - Ground PNEUMATIC Recommended air supply should be dry filtered air at 80-100 psi (5.0 - 7.0 bar). 412-4-1 INSULATED MALE CONNECTOR TYP. (2) Set option switch (SW1) to sourcing or sinking depending on your configuration. See Reamer Technical Manual (pg. 5) for proper switch configuration. NOTE: Leads are not polarity sensitive.

2.0 – OPERATION 2.1 PROGRAMMING EVENTS SEQUENCE SR-500, RS-500 AND TS-500 Program robot so that nozzle is centrally located 1” (25 mm) above spray head. Depending on configuration of nozzle and contact tip, position of nozzle may have to be adjusted to ensure proper coverage. Set output signal initially at 0.5 seconds and adjust timer as necessary to suit your process. IMPORTANT: If using Air Blast option on robotic gun, do not activate when over spray head. Failure to do so may clog the spray head orifice. 3.0 – MAINTENANCE DAILY WEEKLY QUARTERLY YEARLY Ensure fluid level in reservoir is...

POSSIBLE CAUSE CHECK OUTPUT SIGNAL AND CABLE INSTALL NEW FUSE CHECK AIR SUPPLY CHECK AIRLINE AND NOZZLE FOR BLOCKAGE CHECK SOLENOID VALVE AND REPLACE IF REQUIRED ADJUST NOZZLE POSITION ON SPRAY HEAD REPAIR OR REPLACE VALVE BLOCK CLEAN OR REPAIR FLUID LINE REPLACE CHECK VALVE ENSURE 80 PSI OUTPUT TO UNIT NOT FUNCTIONING FUSE BLOWN LOSS OF AIR SUPPLY FAULTY SOLENOID VALVE CLEAN SPRAY HEAD NOZZLE POSITION INCORRECT ON SPRAY HEAD SPOOL IN VALVE BLOCK STUCK FLUID LINE BLOCKED FAULTY CHECK VALVE INADEQUATE AIR PRESSURE SPRAY HEAD PLUGGED 5.0 – ASSEMBLY VIEW & PARTS LIST 5.1 SR-500 SPRAYER FOR...

5.2 RS-500 SPRAYER (STAND-ALONE UNIT) DESCRIPTION SPRAY HEAD (WITH AIR FITTINGS) BRACKET AIR FITTING AIR FITTING AIR LINE - 5/32" (4' LONG) AIR LINE - 1/4" (4' LONG) VENT PLUG AIR FITTING (2 REQ'D.) SOLENOID VALVE AIR FITTING 10-24 x 1” S.H.C.S. RESERVOIR CHECK VALVE 1/4-20 x 0.75” S.H.C.S. 10-24 x 1/4” S.H.C.S. AIR FITTING MOUNTING PLATE AIR FITTING INSULATED MALE CONNECTOR 8-32 x 1 1/8” S.H.C.S. TECHNICAL DATA Dimensions Height: 10.8” (274 mm) Width: 8.0” (203 mm) Depth: 4.4” (112 mm) Weight: 4.2 lbs. (9.2 kgs) Electrical: 24 volts DC, 2.5 watts Pneumatic: 80-90 PSI at 16 C.F.H. 5.3...

6.0 – ORDERING INFORMATION PART # Next Generation TOUGH GUN Reamer Mounted Sprayer Optional Stand Alone Sprayer Unit Mounted Sprayer for Discontinued Reamer Styles