600 amp TOUGH GUN Robotic Water-Cooled MIG Gun Owner's Manual
10Pages

TECHNICAL GUIDE TOUGH GUN™ Robotic Water-Cooled MIG Guns (600 amp)  SAFETY & WARRANTY  COMPLETE ASSEMBLY OVERVIEW  EXPLODED VIEW & PARTS LIST  OPTIONS  AMPERAGE RATINGS  ORDERING INFORMATION Certified ISO 9001 : 2008. Please read instructions prior to use. Save this manual for futur

THANK YOU…. …for selecting a Tregaskiss TOUGH GUN™ Robotic MIG Gun. Manufacturing operations demand extremely dependable robotic equipment. With this in mind, the TOUGH GUN MIG Gun was designed and engineered to be a reliable tool to support high production within a robotic cell. As the name implies, the TOUGH GUN MIG Gun is made from durable materials and components engineered to perform in a rugged welding environment. Your TOUGH GUN MIG Gun is completely assembled and ready to weld, and has undergone numerous quality checks to ensure high performance. The instructions and illustrations...

indirect incidental or consequential damages or loss of production or loss of profits resulting from any cause whatsoever, including, but not limited to, any delay, act, error or omission of Tregaskiss. Genuine Tregaskiss™ parts must be used for safety and performance reasons or the warranty becomes invalid. Warranty shall not apply if accident, abuse, or misuse damages a product, or if a product is modified in any way except by authorized Tregaskiss personnel. GENERAL SAFETY Before installation or operation of TOUGH GUN MIG Guns, please read the safety precautions listed below. 1. Do not...

1.0 – COMPLETE ASSEMBLY OVERVIEW ASSEMBLED SYSTEM CABLE BUNDLE POWER PIN MOUNTING ARM (Sold Separately) INSULATING DISC (Sold Separately) NECK DIFFUSER INSULATOR CLUTCH* (Sold Separately) GAS DIFFUSER CONTACT TIP NOZZLE INSULATOR NOZZLE *Other mounting options are available in addition to the Clutch, including the Solid Arm Mount and TOUGH GUN G2 Style Mounting Arm. For a complete parts list, please proceed to Section 2.0 EXPLODED VIEW AND PARTS LIST.

2.0 – EXPLODED VIEW AND PARTS LIST 2.1 FRONT-END COMPONENTS DESCRIPTION Nozzle (3/4” Bore, 1/8” Recess) Nozzle (3/4” Bore, 1/8” Stick-Out) Nozzle Insulator TOUGH LOCK™ HD Contact Tip TOUGH LOCK EHD Contact Tip Gas Diffuser Diffuser Insulator Neck – 22 Degree Neck – 45 Degree Neck – 180 Degree Conventional Liner (0.035” to 0.045”); 6’ Conventional Liner (0.035” to 0.045”); 10’ Conventional Liner (0.035” to 0.045”); 15’ Conventional Liner (0.045” to 1/16”); 6’ Conventional Liner (0.045” to 1/16”); 10’ Conventional Liner (0.045” to 1/16”); 15’ Conventional Liner (1/16” TO 5/64”); 6’...

2.2 CABLE BUNDLE COMPONENTS 2.2.1 CABLE BUNDLE COMPONENTS – FRONT 5 DESCRIPTION Cable Bundles (See Chart Below) Gas / Water Line Kit – 15’ Long (2 Clamps Included) Conduit Assembly (See Chart Below) Power Cable Assembly (See Chart Below) Cable Jacket – Leather (See Chart Below) Housing Screw (3 Req.) M5X.8X6MM Low-Head SHCS Housing Assembly (Includes Spring) Housing Assembly (Wire Brake) Docking Body Assembly Power Pin – Miller® Power Pin – Lincoln® Power Pin – Tweco® #4 Power Pin – Tweco #5 Power Pin – Fronius® Power Pin – Panasonic® Power Pin – Lincoln (Modified) Wire Brake Installation...

2.2.2 CABLE BUNDLE COMPONENTS – REAR REAR COMPONENTS DESCRIPTION Rubber Boot Cuff Power Block Assembly (#30 Hoses Not Included) Water In / Out Hose Kit – 6’ Long (Includes 2 Hoses, 2 Clamps, Threaded Water Fittings) 2.2.3 CABLE BUNDLES CABLE BUNDLE LENGTH CABLE BUNDLE (POWER PIN NOT INCLUDED) CABLE BUNDLE FOR WIRE BRAKE (POWER PIN NOT INCLUDED) CONDUIT ASSEMBLY POWER CABLE ASSEMBLY CABLE JACKET (LEATHER)

Tighten neck nut with provided spanner wrench. Step A: Align dowel on neck with the hole on the docking body. Press the NECK into place. Using the spanner wrench provided firmly tighten the “Neck Nut” onto the threaded body. Tighten the socket head set screw onto the copper flat. Step B: Once neck is firmly seated in place tighten the set screw. Ensure the set screw is seated on the flat of the copper NECK tube. [70 IN-LBS]

4.0 – WIRE BRAKE OPTION 4.1 WIRE BRAKE REPLACEMENT          Remove the neck, liner and consumables. Inspect the jump liner for damage and replace if required. Remove air line connected to the wire brake. Unthread the existing wire brake from the gun housing. Remove the wire guide and replace if necessary. Using the 450-17 wire brake installation tool, replace the wire guide into the housing of the gun. While holding the wire guide into position, thread the wire brake into the housing until hand-tight. Reposition the air fitting and replace the hose. Add the neck, jump liner and...

5.0 – AMPERAGE RATINGS 60% DUTY CYCLE - MIXED GASES OR 100% DUTY CYCLE - CO2 600 amp NOTE: Ratings are based on tests that comply with IEC 60974-7 standards. 6.0 – ORDERING INFORMATION STEP A: Build your custom 600 amp TOUGH GUN™ Robotic Water-Cooled MIG Gun using this chart: 1 Cable Length Wire Size Contact Tregaskiss Customer Service or visit www.tregaskiss.com/600RWC for a complete list of available options to fill in the 12 digit part number above. STEP B: Choose Mounting System (sold separately). TOUGH GUN G2 Style Solid Arm Mount System combines the Solid Arm Mount and the Mounting...