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Service and spare parts brochure - Maintaining Optimum Performance

Service and spare parts brochure - Maintaining Optimum Performance

Service and spare parts brochure - Maintaining Optimum Performance

Product catalog summary
Overview
Tranter provides comprehensive maintenance and reconditioning services for Plate & Frame Heat Exchangers (PHEs) to ensure optimal performance and longevity. Regular maintenance prevents issues such as limescale buildup, which can lead to inefficiencies, increased operational costs, and potential damage to equipment.
Service and Maintenance Program
Tranter offers customized service programs tailored to specific customer needs, ranging from regular inspections to full annual overhauls. Initial inspections assess the condition of plates, gaskets, and connections to determine heat transfer efficiency. Tranter guarantees the use of OEM parts for replacements.
Global Service Network
Tranter's service network spans globally, providing support for all brands of PHEs, including Tranter, SWEP, ReHeat, Alfa Laval, GEA, APV, Sondex, and Schmidt Bretten. Service centers are strategically located worldwide to offer advanced services that cannot be performed on-site.
On-Site and Off-Site Services
Tranter offers both on-site services, where engineers perform diagnostics and maintenance, and off-site services at their service centers. Off-site services include cleaning, inspection, and regasketing of plates, ensuring thorough maintenance and reconditioning.
Cleaning-In-Place (CIP) Systems
Tranter's CIP systems allow for efficient cleaning of heat exchanger plates without disassembly, maintaining heat transfer efficiency and preventing fluid contamination.
Reconditioning Process
The reconditioning process involves logging and inspecting plates, removing old gaskets, cleaning, inspecting for defects, and regasketing with high-quality OEM parts. Tranter uses specialized adhesives and techniques to ensure durability and ease of future maintenance.
Quality Assurance
Tranter ensures high-quality service through thorough inspections, hydrostatic testing, and final quality control measures. Each refurbished unit is marked and shipped with a pressure test certificate.
Contact Information
Tranter provides contact details for their service centers across Europe, North America, South America, Middle East/Africa/Asia, and China/Southeast Asia, ensuring accessibility for global customers.
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Catalog excerpts

Service and spare parts brochure - Maintaining Optimum Performance-1

HEAT EXCHANGERS A. HEAT EXCHANGERS The heat transfer people

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Service and spare parts brochure - Maintaining Optimum Performance-2

Keep Control of your Heat Exchanger’s Performance Efficient operation is the key to optimum return on investment. Malfunctions and changes in heat transfer can have severe consequences on operational costs and may affect product quality. Dirt, scale and other deposits will reduce the efficiency of your plate heat exchangers (PHEs). If you continue to operate them you may damage the plates. This in turn could lead to leaks, faulty operation and reduce the lifecycle of the heat exchangers. Dirty PHEs can cause damage to upstream and downstream equipment with expensive, unscheduled downtime for...

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Service and spare parts brochure - Maintaining Optimum Performance-3

Service and Maintenance Program With regular service and maintenance you keep control of your heat exchanger’s condition so that you can maintain optimum performance. With a Tranter service program you get a grip on things before they become a problem. Every program is tailor-made to your specific requirements and can include anything from regular inspection to full annual overhaul. Performance curve in dependence of the level of dirt 100% Performance Dirt Before we propose a maintenance program, we start with an inspection of the plates, gaskets and connections to establish the condition and...

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Service and spare parts brochure - Maintaining Optimum Performance-4

Service at Customer Site If you have no time for servicing your plate heat exchanger, let Tranter do it for you. One of our service engineers will attend your site with all required special tooling to open and to inspect the plate heat exchanger. The engineer will work out an individual action plan to fit your requirements. At your facility, Tranter can carry out performance diagnostics, high pressure washing of plates while hanging in the frame, plate inspection, checking and replacing gaskets as needed and reassemble the unit. A fouled plate pack can be replaced with a spare plate pack to reduce...

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Service and spare parts brochure - Maintaining Optimum Performance-5

Reconditioning at Tranter Service Centres Reconditioning of plate heat exchangers demands a high level of experience and expertise. Tranter’s service teams work according to a carefully planned regime to maximise quality and customer satisfaction. Log of plates and complete units At our service facilities every plate will be individually identified and registered, as well as visually inspected, to determine if it merits reconditioning. Plates and gaskets from all manufacturers are analysed to determine if original specifications still apply and what cleaning procedure will be most effective....

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Service and spare parts brochure - Maintaining Optimum Performance-6

Inspection of cleaned plates All cleaned plates are 100 % visually inspected and a sampling of 10 % is dye-penetrant tested for cracks, pinholes or material failure. To locate flaws, one side of the plate is sprayed with dye penetrant. The plate is then inspected under ultraviolet light or with a developer to reveal even the smallest defect in the plate surface. In some cases a 100 % dye-penetrant inspection has to be performed. It depends on material of plates and application of use. Final cleaning of plates After the dye-penetrant test, all plates are again pressure washed and rinsed to remove...

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Service and spare parts brochure - Maintaining Optimum Performance-7

Heat curing For some applications we heat cure all glued gaskets under pressure in an industrial oven. Depending on the adhesive used in the gasket and plate material, the curing temperature is between 100 and 160°C. Final quality control Tranter sequentially marks complete plate packs for ease of handling and proper orientation when installing plates on site. After a thorough quality inspection, plates are carefully packed, ready for shipment. Complete rebuilds Entire unit refurbishment includes frame repair (sandblasting and repainting), complete plate pack service, re-opening and closing the...

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Service and spare parts brochure - Maintaining Optimum Performance-8

At the forefront of heat exchanger technology for more than 80 years Europe North America Tranter International AB Tranter, Inc. South America Middle East/Africa/Asia Tranter Ind e Com de Equip. Ltda Tranter India Pvt. Ltd. China/Southeast Asia Tranter China Cotia, Brazil Tel: +55 11 360 841 54 E-mail: [email protected] Wichita Falls, TX USA Tel: +1 940 723 7125 Fax: +1 940 723 5131 E-mail: [email protected] Pune, India Tel: +91 2137 392300 Fax: +91 2137 392354 E-mail: [email protected] Up-to-date contact details for Tranter’s Service Centres are always available on our website: Tranter top...

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