Mandrel bending machines right/left bending with CNC-control
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T BEND - MANDREL BENDING MACHINES RIGHT/LEFT BENDING WITH CNC-CONTROL

T BEND - MANDREL BENDING MACHINES RIGHT/LEFT BENDING WITH CNC-CONTROL For better efficiency. The electric axes can be programmed in synchronicity to give optimum cycle times.Tools for bending on multiple levels with automated tool change makes it possible to achieve various radii and the most complex geometries on tubes. With our clockwise/counterclockwise bending machines – also available with push bending function – the most complex bends become reality with great accuracy.

T BEND - MANDREL BENDING MACHINES FULL ELECTRIC WITH CNC-CONTROL MANDREL WITHDRAWAL MANDREL SUPPORT BOOSTING FUNCTION for push bending of big radii CHUCK FOR USE OF SEGMENT COLLETS FULLY ELECTRIC AUTOMATIC MANDREL LUBRICATION MULTILEVEL BENDING TOOL FREE BENDING DIRECTION For better efficiency. The electric axes can be programmed in synchronicity to give optimum cycle times.Tools for bending on multiple levels with automated tool change makes it possible to achieve various radii and the most complex geometries on tubes. Can be positioned horizontally and vertically including 360° rotation...

Basic equipment: BASIC EQUIPMENT: THE 360° BENDING HEAD The Bending head of our fully electric CNC R/L series can be positioned horizontally and vertically, including 360° rotation axis for a change of bending direction (right- or left-hand). MULTILEVEL BENDING FREE BENDING DIRECTION Each bending head can be equipped with minimum two tool sets, e.g. with different bending radii or form-clamps, max. changing height for standard machine is 60 mm. Positioning of bending head via combined diagonal and rotation axis, right-and-left-hand bending in one operation. BENDING TOOLS FOR TUBES WITH...

BASIC EQUIPMENT: BENDING MANDRELS Bending mandrels in different contours or materials. AUTOMATIC MANDREL LUBRICATION Minimum quantity lubrication for automatic mandrel lubrication, adjustable lubricant quantity. Available for inside diameters as small as .53“. Lubricant quantity can be easily adjusted and minimized. MANDREL WITHDRAWAL Automatic and programmable.

BASIC EQUIPMENT: CLAMPING Material clamping in the collet is pneumatic. Forming your tube before bending? Custom clamps can be provided. Following pressure die for bends up to 180° (for radii up to max. 2xD, for lager bending radii the pressure die can be repositioned to ensure a constant contact up to 180° bending angle). Footswitch to open or close the collet, for easy loading and unloading. PRESSURE DIE The wide-opening pressure die allows the collet to move directly behind the bend tool when the tube ends are short.

BASIC EQUIPMENT: POWERFUL CONTROL PANEL • • • • • • • • Control via Simatic PC IPC 427 E, Core i5 Storage capacity: 250 GB (SATA) Data volume: 8 GB Operating system: Windows 10 IoT Enterprise 2019 (64 Bit) Equipped with 22“ Widescreen monitor Memory capacity up to 10.000 tube geometries with 40 positions each Start and stop bending with buttons on the control panel Manual mode allows keyboard/mouse control of all functions SOFTWARE t project allows easy input of bending data and a detailed simulation of potential collisions. FULLY ELECTRIC REMOTE DIAGNOSTICS 100% electric drive of all 11...

Optional equipment: BOOSTING FUNCTION The collet is equipped with a powerful motor for push bending. Especially when bending thin-walled materials and very small bend radii this feature can improve the bend quality, and the wall thinning can be reduced. PUSH BENDING Special tooling is available for push bending large radii. REPEATED GRIPPING For bending tubes exceeding the max. usable length of the machine and bent without mandrel. HAND SCANNER Bending with a mandrel is possible up to the maximum useable length of the machine plus approx. 1260 mm. For loading bending programs. Mechanical...

Safety guarding system consisting of an safety cover. The machine is built according to the latest safety regulations. SCANNER Mounted below the bending head for CE-compliant securing of automatic machines. These are multi-area scanners, which in combination with t-pro-ject, can automatically manage up to 8 warning fields and adjust them, depending on the tube length. MICRO LUBRICATION UNIT Central lubrication for automaticall lubrication of all moving parts in the machine. BUSBARS Adaptation of the bending machine for bending busbars/ conductor rails/ flat conductors.

LOADING & UNLOADING SYSTEMS DESIGNED AND MANUFACTURED BY TRANSFLUID® We offer a great variety of loading systems for all the machines, depending on the material, tube diameter and tube length. Tubes that have already been formed and have added components can also be loaded without any issues. The appropriate orientation is therefore very important, when loading the tube into the production cell. External workpieces, such as nuts, flanges, supporting sleeves can be added to the system in a controlled manner and included in any subsequent processing steps. A great variety of loading volumes...

T MOTION - AUTOMATION FOR AN IDEALPRODUCTION FLOW With t motion, we plan and realise manufacturing cells for your tube processing with optimized material flow. We design a layout to match your requirements and integrate all the required processing and handling options. With more than 25 years of experience in automation, we can offer you the solution for tubes at the highest level. On request, we can add product marking, as well as optical, contactless camera control systems for comprehensive control of geometries or surfaces. The option to punch holes can also be integrated, as well as...

T PROJECT - SOFTWARE: VIRTUAL SUPPORT FOR HIGHER EFFICIENCY Fewer steps to the finished workpiece: With t project you can see all the variables of the bending process before starting the production. Even complex bending geometries can be planned and executed in a material-adapted and collision-free manner. The virtual bending simulation determines exact bending times and cutting lengths and checks tube geometries for feasibility in advance. Tube data and bending results are documented with accuracy and they can then be replicated 100% . The common interfaces are available for the import and...