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Main catalogue international

Main catalogue international
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Main catalogue international

Product catalog summary
Overview: The document provides a detailed overview of transfluid®'s advanced tube processing technologies, emphasizing their high-performance machines and software solutions for precise tube processing. It covers various machine types, specifications, optional equipment, and software and automation solutions.
T Bend - Pipe Bending Machines:
  • Mandrel Bending Machines: These machines offer right/left bending with CNC control, featuring multilevel bending, automated tool change, and various sizes for different pipe diameters and radii.
  • Servo-Electric Mandrel Bending Machines: Known for flexibility and dynamic performance, these customizable machines offer automated controls for a range of pipe diameters and radii.
  • Servo-Hydraulic Tube Bending Machines: Stable and economical, suitable for individual pieces and small series production, focusing on durability and performance.
  • Compact Mandrel Bending Machines: Fully hydraulic, robust, and easy to operate, with options for various tube lengths and additional accessories.
  • Robotic Bending Technology: Provides maximum bending freedom with robotic heads capable of clockwise and counterclockwise bending, integrating multiple tools for flexibility.
T Project - Software:
  • Virtual Support: Offers virtual simulation for efficient planning and execution of complex bending processes, ensuring collision-free operations and accurate documentation.
  • Versions: Includes t project Basic and Professional, featuring direct conversion of isometrics, collision testing, and integration with CAD and office programs.
Loading Systems:
  • Various systems for different tube lengths and diameters, ensuring optimal orientation and integration with external components during loading and unloading.
T Form - Tube Forming Machines:
  • Rollforming Machines: Offer powerful and fast forming with predefined settings for mirror-like surfaces and quick tool changes.
  • Axial Forming Machines: Suitable for complex geometries with up to 6 forming steps, offering intuitive operation and fast production processes.
T Work and T Cut:
  • Includes mobile and compact machines for tube chamfering, pre-assembly, flaring, and deburring, as well as chipless orbital cutting machines.
T Motion - Automation:
  • Focuses on automation solutions for enhanced production efficiency and integration with existing systems.
Conclusion: transfluid® offers a wide range of high-tech solutions for precise tube processing, catering to various production needs with customizable options and advanced software support.
Tool Recognition and Component Handling: The document outlines the capabilities of machines for tool recognition, loading, and positioning of components, highlighting efficiency and precision in handling different pipe sizes and forming lengths.
Combination Machines: T FORM combination machines integrate axial and rolling forming techniques, allowing complex forming in a single sequence, enhancing processing capabilities and reducing time.
Available Machine Sizes and Options: Machines are available in various sizes, with options for additional forming steps, rolling forming units with CNC control, and microlubrication systems, providing flexibility and efficiency.
Tube Deburring and Rotational Forming Machines: Offer internal and external deburring with durable milling tools, and rotational forming machines provide high-quality results for tube ends with angles between 37° and 90°.
Mobile and Compact Tube Bending Machines: Designed for versatility across different sites, offering a range of sizes from 6 mm to 115 mm, noted for simplicity, effectiveness, and good price/performance ratio.
Pre-assembly Devices and Electro-hydraulic Drive Units: Suitable for medium and large series pre-assembly of cutting rings, offering fast cycle times and secure processing, compatible with tube sizes between 6 mm and 42 mm.
Tube Chamfering Machines: Equipped with various drives and tools to chamfer tubes with wall thicknesses up to 20 mm, preparing them for welding seams at a 30° angle.
Chipless Orbital Cutting Machines: Designed for precision, offering chipless cutting, allowing immediate tube formation post-cutting, with special software to optimize cuts and various loading concepts.
Automation with T Motion: Provides automation solutions for tube processing, integrating processing and handling options for optimized material flow, supporting Industry 4.0 with interfaces for data capture and evaluation.
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Catalog excerpts

Main catalogue international-1

MECHANICAL ENGINEERING FOR PRECISE TUBE PROCESSING WITHOUT LIMITS.

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Main catalogue international-2

transfluid® WE HAVE THE RIGHT SOLUTION. With transfluid®, you bring high end technology to your production. Our solutions, services and systems are attuned to what you need to produce on the world market level. For your requirements and even more complex challenges, for individual units or serial production in consistently high quality – with customised high-tech developments or our high-performance machine standards: transfluid® has the solution to advance your ideas. CONTENTS t bend - pipe bending machines - Servo-electric - Servo-hydraulic - Compact - Robotic bending Loading systems t form...

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Main catalogue international-3

T BEND - MANDREL BENDING MACHINES RIGHT/LEFT BENDING WITH CNC-CONTROL For better efficiency. The electric axes can be programmed in synchronicity to give optimum cycle times. Tools for bending on multiple levels with automated tool change make it possible to achieve various radii and the most complex geometries on tubes. With our clockwise/counterclockwise bending machines – also available with push bending function – the most complex bends become reality with great accuracy. AVAILABLE MACHINE SIZES Pipe-ø Bending head for bending right-hand and left-hand with one collet Bending head can be positioned...

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Main catalogue international-4

T BEND - SERVO-ELECTRIC MANDREL BENDING MACHINES BASIC EQUIPMENT: The solution for the future. Highly dynamic and flexible, thanks to the 100 % servo-electric technology. The equipment of our mandrel bending machines with fully automated controls can be customized and individually selected and adapted. AVAILABLE MACHINE SIZES Model Bending direction clockwise Bending head can be positioned horizontal and vertical Multilevel bending - Bending head can be equipped with minimum three tool sets Hollow shaft for using tooling for small radii Minimum clamping length on the tube end Chuck for use of...

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Main catalogue international-5

T BEND - SERVO-HYDRAULIC TUBE BENDING MACHINES BASIC EQUIPMENT: Stable, flexible and economical. This series will win you over with its special stability and performance. Individual pieces and small series can be produced in an extremely economical manner with this machine concept. The use of highvalue components ensures the machine‘s durability. AVAILABLE MACHINE SIZES Model Bending direction clockwise Hollow shaft for using tooling for small radii Minimum clamping length on the tube end Chuck is equipped with bayonet lock for quick tool change Following pressure die for bends up to 180° Central...

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Main catalogue international-7

T BEND - COMPACT MANDREL BENDING MACHINES OPTIONAL EQUIPMENT: Compact and very efficient. Our fully hydraulic mandrel bending machines deliver outstanding bend quality and very simple handling, with SPS control for preselection and storage of bending angles via touch panel. The machines are extremely robust and easy to operate. A selection of setups is available to process tubes of different lengths, with an operational length up to 6 m. Accessories are available, like an integrated saw, a de-burring device, a flaring tool, and a compression-fitting swaging tool. AVAILABLE MACHINE SIZES Model...

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Main catalogue international-8

T BEND - ROBOTIC BENDING TECHNOLOGY MACHINE SIZE DB 622-ROBO-R/L Pipe-ø : 6 - 22 mm Ø Maximum bending freedom. The robotic bending technology combines the greatest versatility in manufacturing steps and simple handling. The robot head is equipped with a clockwise and counterclockwise bending head, so that bending can happen in both direction once clamped. The eight synchronized and fully electric axes give maximum versatility when processing tubes. The bending process on tubes, including the endforms and add-on components can be done without any problems. The add-on components can be positioned...

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Main catalogue international-9

BASIC & OPTIONAL EQUIPMENT: 1. Bending mandrels in different contours or materials Wiper die, bending mandrel and chuck with segment collets Push bending function Powerful servo motors Bending tools for tubes with already formed tube ends Specific contoured tools for bending of wire or square material Integrated cutting device 360° rotating bending head right/left 10. Bending of end-formed tubes 10. 11. Bending without mandrel for small tube diameters 12. Central lubrication 13. Powerful control unit 14. Hand scanner for loading bending programs

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Main catalogue international-10

T PROJECT - SOFTWARE: VIRTUAL SUPPORT FOR HIGHER EFFICIENCY Fewer steps to the finished workpiece: With t project you can see all the variables of the bending process before starting the production. Even complex bending geometries can be planned and executed in a material-adapted and collision-free manner. The virtual bending simulation determines exact bending times and cutting lengths and checks tube geometries for feasibility in advance. Tube data and bending results are documented with accuracy and they can then be replicated 100%. The common interfaces are available for the import and export...

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Main catalogue international-11

LOADING SYSTEMS: Alignment station Conveyor feeder Chain feeder Loading tables Bowl feeder Step feeder HANDLING AND GRIPPER SYSTEMS: 8. Outer gripper Handling robots 11. Overfloor handling 12. Overfloor handling 13. Underfloor handling 14. Inner and outer gripper

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Main catalogue international-12

LOADING & UNLOADING SYSTEMS DESIGNED AND MANUFACTURED BY transfluid® We offer a great variety of loading systems for all the machines, depending on the material, tube diameter and tube length. Tubes that have already been formed and have added components can also be loaded. The appropriate orientation is therefore very important, when loading the tube into the production cell. External workpieces, such as nuts, flanges and supporting sleeves can be added to the system in a controlled manner and included in any subsequent processing steps. A great variety of loading volumes is possible. The right...

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Main catalogue international-13

Our portfolio of machines t bend - Robotic bending machines t bend - Mandrel bending machines with servohydraulic motors t bend - Fully electric mandrel bending machines t bend - Fully electric mandrel bending machines - 360° rotating bending head right/left t bend - Fitting bender t bend - Compact mandrel bending machines t bend - Mobile bending machine

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.