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Compact mandrel bending machines

Compact mandrel bending machines
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Compact mandrel bending machines

Product catalog summary
Overview: The document provides detailed information about T BEND mandrel bending machines, highlighting their compactness, efficiency, and advanced control features. These machines are designed for bending tubes with precision and ease, offering a range of functionalities and accessories to enhance their operation.
Specifications: The machines are equipped with a touch panel for easy control, allowing operators to compare target and actual values for all axes. They support tube lengths up to 6 meters and can bend up to 180°. The machines handle radii of 1.5 or 2 times the tube diameter, with a range of tube diameters from 6 mm to 42 mm.
Control and Operation: The machines feature programmable logic control (PLC) for preselection and storage of bending angles. A touch panel facilitates the operation, and a USB interface allows data import/export. The machines are mobile, equipped with wheels for easy transport, and include a following pressure die for precise bends.
Models and Capacities: Three models are detailed: DB 642-K, DB 2076-K, and DB 20101-K, each with varying capacities and specifications. They support different tube diameters and materials, with maximum radii and bending speeds specified for each model.
Additional Equipment: The machines can be equipped with various accessories, including a de-burring machine, electro-hydraulic combination, and carriages for cutting ring pre-assembling and flaring. Optional equipment includes a metal-cutting saw and additional tools for specific bending needs.
Advantages: Key benefits include optimal sheet quality at a competitive price, intuitive control systems, and compatibility with standard tools. The machines are designed for easy maintenance and site piping, with worldwide availability of components.
Contact Information: The document concludes with contact details for transfluid® Maschinenbau GmbH, the manufacturer of the machines.
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Catalog excerpts

Compact mandrel bending machines-1

T BEND - MANDREL BENDING MACHINES COMPACT AND VERY EFFICIENT.

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Compact mandrel bending machines-3

T BEND - MANDREL BENDING MACHINES COMPACT AND VERY EFFICIENT. The compact mandrel bending machines can now be controlled easily with a touch panel. This opens up new possibilities, like displaying the comparison of target and actual values for all axes. Control of the length and the rotation means very little involvement for the operator during the manufacture of tubes. And users now have the option to load the bending data for individual products from a PC via a USB port. The machines are extremely robust and easy to operate. A selection of setups is available to process tubes of different lengths,...

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Compact mandrel bending machines-4

T BEND - MANDREL BENDING MACHINES FULL HYDRAULIC WITH PLC-CONTROL MANDREL SUPPORT PROGRAMMABLE LOGIC CONTROL Touch panel CONTROLLED MANDREL WITHDRAWAL COLLET CHUCK For 360° rotation by scale, with 4 adjustable stops FOLLWING PRESSURE DIE CARRIAGE FOR WIPER DIE DIFFERENT ARBOR LENGTH ADDITIONAL EQUIPMENT MACHINE MOBILE De-burring machine Electro hydraulic combination Carriage for cutting ring pre-assembling Carriage for flaring COMPACT MANDREL BENDING MACHINES MANDREL LUBRICATION Compact and very efficient. Our fully hydraulic mandrel bending machine delivers outstanding bend quality and very simple...

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Compact mandrel bending machines-5

42 x 5 mm (mild steel) 42 x 3 mm (stainless steel) 25 x 3,2 mm (Square section) 76,1 x 3 mm (mild steel) 76,1 x 2 mm (stainless steel) 50 x 5 mm (Square section) 101,6 x 3,5 mm (mild steel) 101,6 x 2 mm (stainless steel) 80 x 4 mm (Square section) Operating voltage Nominal pressure Max. capacity Max. Radii Usable length Speed of bending axis Power bending axis Weight approx.

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Compact mandrel bending machines-6

BASIC EQUIPMENT: FOLLOWING PRESSURE DIE Following pressure die for bends up to 180° (for radii up to max. 2xD, for lager bending radii the pressure die can be repositioned to ensure a constant contact up to 180° bending angle). HOLLOW SHAFT Allows small-bend-radius tools.

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Compact mandrel bending machines-7

EQUIPMENT: PROGRAMMABLE LOGIC CONTROL • • • for compact mandrel bending machines With Programmable Logic Control (PLC) Possibility to store up to 20 bend angles to be called up individually or in sequence via Touch Panel Angle selection 0,1° Permanent showing of theoretical and actual bend angles Display of spring back Display of bending sequence Changeable spring back factor, to switch on/off With memory capacity of 500 tubes with 20 different positions Incl. USB Interface to import and export data STANDARD COLLET CHUCK • • • • For 360° rotation by scale, with 4 adjustable stops With chuck clamp...

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Compact mandrel bending machines-8

BENDING MANDRELS Bending mandrels in different contours or materials. MANDREL LUBRICATION Lubrication via hand pump which is fixed in the bending area. This unit is not usable for tube inside- Ø smaller than 13,5 mm. WIPER DIE Prevents the formation of wrinkles on the inside of the bend.

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Compact mandrel bending machines-9

The solution for optimal sheet quality at an attractive price Mobile, movable machine suitable for maintenance and site piping Simple, intuitive control, touch screen incl. USB interface for data import/export Perfect sheet qualities with tight bending radii from 1.5xD 10° & 37° flaring function for systems available on the market, standard tools available on the market can be used Easy transport by rollers, crane eyes and forklift shoes Worldwide availability of standard electrical & hydrauli

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Compact mandrel bending machines-10

OPTIONAL EQUIPMENT: CARRIAGE FOR CUTTING RING PRE-ASSEMBLING & FLARING • • For tubes from 6-42 mm Ø For pre-assembling single and multi bite rings according to DIN 2353 DE-BURRING MACHINE Capacity: • For tubes from 6 - 42 mm Ø Machine equipment-/basic accessories: • de-burring tools • De-burring heads easily sharpened and adjusted • Internal de-burring tool with 3 HSS edges • External de-burring tool with 1 HSS edge For integration in transfluid bending m

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.