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Worm gearboxes

Worm gearboxes
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Worm gearboxes

Product catalog summary
Overview of MOONIND Group: The document provides a detailed overview of the MOONIND Group, comprising TRAMEC Srl, BERMAR Srl, MT ELECTRIC MOTORS, and VARMEC Srl. The group operates in 68 countries across five continents, focusing on mechanical transmission. It highlights the group's organizational structure, product offerings, and dedication to quality and innovation.
Company Structure and Locations: The document lists branches and production sites in Italy and abroad, including Italtech srl, Tramec Sud srl, and Tramec Technology srl, with foreign branches in France, Germany, and Poland. The headquarters is in Calderara di Reno, Bologna, Italy.
Product Range: TRAMEC specializes in gearboxes, including orthogonal, parallel, planetary, and worm gearboxes, used in robotics, machine tool automation, and packaging machines.
Quality and Certifications: TRAMEC's management system is certified to ISO 9001 and ISO 14001 standards, emphasizing quality and environmental management.
Company Vision and Mission: TRAMEC aims to be a global leader in power transmission, focusing on production excellence, human relationships, and innovative solutions, with a commitment to fast and reliable customer support.
Environmental and Safety Commitment: TRAMEC is committed to environmentally friendly production, reducing raw material consumption, efficient energy use, and minimizing waste emissions while ensuring occupational safety.
Historical Background: Founded in 1986 in Italy's 'Motor Valley,' TRAMEC expanded its offerings to include electric motors and automation drives. In 2024, the MOONIND Group was formed to integrate complementary skills across its companies.
Catalog Information: The current catalog replaces previous versions, with all data subject to change without notice.
Specifications and Parameters: Key specifications include reduction ratio, torque, efficiency, irreversibility, backlash, direction of rotation, radial load, and thermal power, crucial for gearbox performance.
Procedures and Recommendations: Recommendations include gearbox selection considering service factors, proper lubrication, correct installation, regular maintenance, and protective painting for corrosion prevention.
Gearbox Types: Various worm gearboxes and compatible electric motors are specified for different applications.
General Information: Standard measurement units and service factors are critical for determining gearbox suitability.
Tables and Data: Includes service factor and efficiency tables for performance evaluation.
Introduction: Focuses on technical specifications and guidelines for worm gearboxes, emphasizing irreversibility, angular backlash, and load handling.
Irreversibility: Static and dynamic irreversibility are defined by Rs and Rd values, affecting motion control.
Angular Backlash: Measured by rotating the output shaft, with reduced clearance achievable through special crowns.
Load Handling: Details radial and axial loads, with reinforced versions available for higher load capacity.
Mounting Positions and Specifications: Specifies mounting positions and construction forms, with lubrication details for different gearbox sizes.
Technical Data and Performance: Provides detailed technical data for gearbox sizes, including input/output speed, torque, power, and service factor.
Warnings and Recommendations: Emphasizes calculating maximum allowable torque using the service factor to avoid damage.
Specifications: Detailed specifications for gearbox models, including dimensions and mounting options.
Procedures: Instructions for assembly and mounting, with torque limiter calibration and maintenance recommendations.
Standards and Recommendations: Importance of torque limiter use and regular calibration checks.
Torque Limiter Details: Describes the torque limiter's operation and calibration, with slipping torque values provided.
Key Data from Tables: Measurements for gearbox components, crucial for configuration and compatibility.
Limitations and Best Practices: Advises against using torque limiters with tapered roller bearings and prolonged slipping conditions.
Specifications: Characteristics and specifications of torque limiters and worm gearboxes, with calibration recommendations.
Procedures: Testing transmissible torque and detailed tables for component specifications.
Standards and Recommendations: Specifies mounting positions and lubricant use for worm gearboxes.
Data and Tables: Dimensions and specifications for components, including torque values and oil quantities.
Accessories and Options: Lists available accessories and spare parts, with ordering instructions.
Technical Specifications: Detailed specifications for gearbox models, including dimensions and torque values.
Torque Limiter: Designed to protect gearboxes from overloads, with calibration adjustable via a self-locking ring nut.
Operational Recommendations: Advises against using tapered roller bearings at the output and prolonged slipping conditions.
Dimensions and Mounting: Detailed dimensions for gearbox models, with specific measurements for IEC sizes.
Additional Notes: Regular checks of torque limiter settings are advised during the run-in period.
Torque Limiter Specifications and Calibration: Efficiency increases over time, with regular calibration checks recommended.
Product Configuration and Options: Various configurations available, with accessories and protection kits upon request.
Technical Data and Dimensions: Detailed technical data and dimensions for different models.
Combined Worm Gearboxes: Offer high speed reduction in limited space, with various configurations and accessories.
Spare Parts and Ordering Information: Essential to specify part details when ordering, with exploded views and part lists provided.
Mounting Positions: Various mounting positions outlined, with diagrams for valid configurations.
Specifications: Detailed specifications for mechanical variators, including dimensions and technical data.
Operating Principle: Variator operates on an epicyclic transmission principle, allowing variable speed ratios.
Characteristics: UDL series variators feature aluminum housing, easy installation, and versatile mounting options.
Technical Data: Tables with dimensions and technical specifications for each variator type.
Recommendations: Ensure proper lubrication and adjust speed only when operational to prevent damage.
Overview: Information on electric motors and related products from BerMar and MT Motori Elettrici.
Specifications: Lists electric motor models with specifications such as power, dimensions, and mounting details.
Sales Terms: Sales terms and conditions available for download, emphasizing review before purchase.
Company Information: Contact details for Tramec branches and associated companies.
Certifications: Tramec's management system certified to ISO 9001 and ISO 14001 standards.
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Catalog excerpts

Worm gearboxes-1

Tramec srl Management System Certified according to ISO 9001 certificate Nr. 50 100 15789 and ISO14001 certificate Nr. 50 100 16282 RIDUTTORI A VITE SENZA FINE Worm gearboxes Schneckengetriebe X | K | H | XX-KX-KK | VM | N | UDL

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Worm gearboxes-2

part of moon I nd part of moon I nd Ovarmec part of moonlnd II gruppo MOONIND, che vede insieme: TRAMEC srl, BERMAR srl, MT MOTORI ELETTRICI srl e VARMEC srl vanta una presenza in ben 68 paesi nei 5 continenti per occupare una posizione di spicco nel settore. The MOONIND Group, gathering together TRAMEC Srl, BERMAR Srl, MT ELECTRIC MOTORS, and VARMEC Srl, boasts a presence in 68 countries across 5 continents, which makes it a leading company in the industry. Die MOONIND-Gruppe, zu der TRAMEC Srl, BERMAR Srl, MT ELECTRIC MOTORS und VARMEC Srl gehoren, ist in 68 Landern auf 5 Kontinenten vertreten...

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Worm gearboxes-3

01 Visionaziendale La filosofia di TRAMEC e da sempre incentrata sui seguenti punti cardine: • Il perseguimento dell'eccellenza produttiva e qualitativa con una produzione rigorosamente 100% MADE IN ITALY. • Il fattore umano nel rapporto con i dipendenti, clienti e collaboratori. • La ricerca continua di soluzioni innovative. TRAMEC's philosophy has always been centred on the following cornerstones: • The pursuit of production and quality excellence with strictly 100% production MADE IN ITALY. • The human factor in the relationship with employees, customers and collaborators. • The continuous...

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Worm gearboxes-4

Riduttori per ogni esigenza TRAMEC nasce nel 1986 a Calderara di Reno, nel cuore della cosiddetta "Motor Valley', una porzione di territorio compresa tra Bologna e Modena celebre per essere la patria delle eccellenze del MADE IN ITALY nei settori automobilistico, motociclistico e della meccanica di precisione. Fin dalla sua fondazione, TRAMEC si e specializzata nella produzione di riduttori ad ingranaggi ad alberi ortogonali, paralleli, pendolari e di rinvii angolari, ampliando nel tempo la propria gamma con nuove linee di prodotto come i riduttori epicicloidali di precisione ed i riduttori a...

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Worm gearboxes-5

Siti produttivi Production sites Produktionsstätten Filiali Italia Branches Italy Niederlassungen in Italien Filiali Estere Foreign Branches Ausländische Niederlassungen Tramec srl Via Bizzarri, 6 40012 Calderara di Reno Bologna (Italy) www.tramec.it Ital.Tech srl Via C. Bozza SNC 06073 Ellera di Corciano Perugia (Italy) www.italtech.info Tramec Getriebe gmbh Senefelderstraße, 3 77933 Lahr Germany www.tramec-getriebe.de MT Motori Elettrici srl Via Bologna, 175 40017 San Giovanni in Persiceto Bologna (Italy) www.electricmotorsmt.com Tramec Sud srl Via Gorga, 17 Zona Industriale - LOTTO 17 80036...

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Worm gearboxes-6

Gamma prodotti Product range I prodotti TRAMEC coprono una vasta gamma di esigenze, e sono presenti in diverse applicazioni. TRAMEC products cover a wide range of needs, and can be found in various applications. Die Produkte von TRAMEC decken eine breite Palette von Bedürfnissen ab und sind in verschiedenen Anwendungen zu finden. Robotica, automazione macchine utensili, macchine per la stampa, macchine automatiche per confezionamento ed imballaggio, manipolatori, macchine serigrafiche, guide lineari, macchine per lavorazione del legno sono alcuni degli esempi dove trovano utilizzo. Robotics,...

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Worm gearboxes-7

Il presente catalogo annulla e sostituisce i precedenti. I dati riportati nel presente catalogo sono indicativi e non impegnativi. This catalogue cancels and replaces the previous ones. The data in this catalogue is indicative and not binding. Dieser Katalog annulliert und ersetzt die vorhergehenden Kataloge. Die Angaben in diesem Katalog sind unverbindlich. La TRAMEC srl si riserva di modificare dati numerici, disegni ed ogni altra informazione contenuta nel presente documento senza preavviso alla gentile clientela. TRAMEC srl reserves to change the numbers, drawings and any other information...

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Worm gearboxes-8

ramec i part of moonlnd INDICE INDEX INHALTSVERZEICHNIS GENERALITA GENERAL INFORMATION ALLGEMEINES A8 HKKC Unita di misura Fattore di servizio Potenza Rapporto di riduzione Momento torcente Rendimento Irreversibilita Gioco angolare Senso di rotazione Carichi radiali Potenza termica Selezione Lubrificazione Installazione Manutenzione Verniciatura RIDUTTORI A VITE SENZA FINE Measurement units Service factor Power Reduction Ratio Direction of rotation Radial load Thermal power Selection Lubrication Installation Maintenance Painting WORMGEARBOXES MaBeinheiten Thermische Leistung RIDUTTORI A VITE...

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Worm gearboxes-9

GENERAL INFORMATION ALLGEMEINES Unita di misura Measurement units MaBeinheiten Tab. 1 SYMBOL DEFINIZIONE SYMBOL T2M Momento torcente riduttore T2 Momento torcente motorid. Ptc Potenza termica corretta P' Potenza richiesta in uscita i, Rapp. di riduzione del 1° riduttore Radial load Axial load Dimensions Service factor Mass Gearbox torque Gearmotor torque Slipping torque Gearbox capacity Corrected power Gearmotor power Output power Corrected thermal power Thermal power Output power Dynamic efficiency Static efficiency Ratio of 1st gearbox Rapp. di riduzione del 2° riduttore Ratio of 2nd gearbox...

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Worm gearboxes-10

Classe di carico Load class Lastklasse Carico uniforme Uniform load Gleichmaeftig verteilte Last Classe di carico Load class Lastklasse ramec i part of moonind APPLICAZIONI / APPLICATIONS / ANWENDUNGEN Agitatori per liquidi puri Alimentatori per fornaci Alimentatori a disco Filtri di lavaggio con aria Generatori Pompe centrifughe Trasportatori con carico uniforme Pure liquid agitators Fournace feeders Disc feeders Air laundry filters Generators Centrifugal pumps Uniform load conveyors Ruhrwerke fur reine Flussigkeiten Forderer mit gleichmaBig verteilter Last APPLICAZIONI / APPLICATIONS / ANWENDUNGEN...

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Worm gearboxes-11

Leistung P = Potenza massima applicabile in entrata con vite ad albero maschio riferita alla velocita n con un fattore di servizio FS = 1 e a un servizio continuo SI. Pi = Potenza motore consigliata riferita alla velocita n1 con il fattore di servizio FS riportato in tabella a pag. A7 e a servizio continuo Si. E' possibile determinare la potenza necessaria in entrata P' in base alla coppia T2' richiesta all'applicazione secondo la seguente formula: P = max. power applicable at input with male worm shaft, referred to n1 speed, service factor FS=1, on S1 continuous duty. P1 = recommended motor...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.