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T Series Complete Catalogue

T Series Complete Catalogue
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T Series Complete Catalogue

Product catalog summary
General Information
This section provides an overview of the document, focusing on measurement units, service factors, and selection criteria for gearboxes. It highlights the importance of understanding load type, operation duration, and start-up frequency to determine the appropriate service factor (FS). Standard units such as Newton (N), millimeters (mm), and kilowatts (kW) are used throughout.

Service Factor
The service factor (FS) is essential for assessing gearbox suitability for specific applications, considering load type, operation hours, and start-ups. Adjustments are needed for different motor types, ensuring FS is equal to or lower than the rated service factor (Fs').

Selection Process
Gearbox selection involves calculating input power (P') based on required torque (T2) and selecting the appropriate service factor. Guidelines are provided for selecting gearboxes and gearmotors, considering input speed and motor compatibility.

Verification and Overloads
Verification includes checking radial and axial loads against permissible values. Overloads up to 100% of rated torque (T2) are allowed during standard operation, but frequent overloads require torque limiting devices. Gear calculations adhere to ISO standards.

Thermal Power
Tables provide rated thermal power (Pt0) values for different gearbox types, indicating maximum admissible power under continuous duty at 30°C. Corrections for actual conditions determine corrected thermal power (Ptc).
Specifications and Procedures
The document outlines gearbox operation specifications, emphasizing adjusting thermal power values (Pt0) based on real conditions using temperature, ventilation, and utilization coefficients. Detailed tables for these coefficients are provided.

Backstop Device Verification
Verification of maximum output torque (T2Mmax) by the backstop device is crucial, considering load factors for different operational conditions. Guidance is provided for adjusting gearbox ratio or size if necessary.

Lubrication Guidelines
Appropriate lubricant selection is stressed, with recommendations for viscosity based on operating conditions. Synthetic oils are preferred for their lower friction and better stability.

Installation Instructions
Proper installation is crucial to eliminate vibrations and ensure alignment. Use flexible couplings and install protective devices like overload cutouts. Do not exceed permissible radial and axial loads on shafts.
Specifications
Components must adhere to machining tolerances of SHAFT ISO h6 and HOLE ISO H7. Gear units are available in various sizes, with casings made from materials like aluminum alloy and cast iron. Gears are constructed from case-hardened steel.

Installation Procedures
Ensure alignment and eliminate vibrations during installation. Use elastic couplings and protect seals during painting. Verify lubricant levels before operation. For outdoor installations, use a breather plug with a valve.

Running-in Recommendations
Gradually increase transmitted power during initial operating hours for proper running-in.

Maintenance Guidelines
For mineral oil, change after 500-1000 hours and perform internal cleaning. Regularly check lubricant levels and change oil every 4000 hours. For synthetic oil, extend change interval to 12500 hours.

Technical Data and Characteristics
Detailed technical data includes efficiency, input speed, thermal power, and dimensions. Gearboxes handle high radial and axial loads, with options for additional inputs and accessories.
Specifications
Detailed specifications for gearbox models include dimensions, torque values, and mounting options. Tables provide measurements for different sizes and configurations.

Procedures
Instructions for mounting and dismounting gearboxes are provided, with lubrication requirements. Synthetic oil is specified for gearboxes with a backstop device.

Standards and Recommendations
Emphasizes specifying mounting position when ordering gearboxes and the need for a backstop device.

Accessories
Information on available accessories, such as hollow shaft protection kits and lubrication pumps, is included.

Key Data from Tables
Tables provide critical data on dimensions, torque values, and mounting specifications.

Critical Information
1. Specify correct mounting position when ordering.
2. Use synthetic oil for gearboxes with a backstop device.
3. Torque values by the backstop device are lower than maximum transmissible torque values.
4. Special grease and metallic rings may be required for certain mounting positions.
Angular Backlash
Measured by blocking the input shaft and rotating the output shaft with minimal torque. Standard and precise adjustment values are provided.

Mounting Positions and Lubricant Quantity
Oil quantities are approximate and based on specific conditions. Consult technical service for different conditions.

Radial and Axial Loads
Radial forces are calculated using a specific formula. Loads must not exceed table values.

Spare Parts List
Specify part number, date, article number, and variant number when ordering spare parts.
See more

Catalog excerpts

T Series Complete Catalogue-1

TRAMEC INDEX GENERALITA’ Unita di misura Fattore di servizio Selezione Potenza termica Verifica del dispositivo antiritorno Lubrificazione Installazione Rodaggio Manutenzione GENERAL INFORMATION Measurement units Service factor Selection Thermal power Check out of the backstop device Lubrication Installation Running-in Maintenance ALLGEMEINES MaGeinheiten Betriebsfaktor Wahl Thermische Leistung Prufung der Rucklaufsperre Olschmierung Einbau Einfahren Wartung 2.0 RIDUTTORI AD ASSI ORTOGONALI T BEVEL HELICAL GEARBOX KEGELSTIRNRADGETRIEBE T T RIDUTTORI AD ASSI PARALLELI Z PARALLEL SHAFT GEARBOX Z MOTORI ELETTRICI RIGHT ANGLE GEARBOX R RIGHT ANGLE GEARBOX L RIGHT ANGLE GEARBOX RL 0 ELECTRIC MOTORS

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T Series Complete Catalogue-2

TRAMEC 1.0 GENERAL INFORMATION 1.1 Measurement units SIMBOLO SYMBOL SYMBOL UNITA’ DI MISURA MEASUREMENT UNIT MAftEINHEIT Carico Radiale Carico Assiale Dimensioni Fattore di servizio Massa Momento torcente riduttore Momento torcente motorid. Potenza motore Potenza corretta Potenza motoriduttore Potenza termica Potenza richiesta in uscita Rendimento dinamico Rapp. di trasm. nominale Rapporto di trasmissione reale Velocita albero entrata Velocita albero uscita Temperatura ambiente Rendimento Motori accoppiabili_ Radial load Axial load Dimensions Service factor Mass Gearbox torque Gearmotor torque Motor...

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T Series Complete Catalogue-3

Classe di carico Load class Lastklasse Carico uniforme Uniform load Gleichmaeftig verteilte Last Classe di carico Load class Lastklasse APPLICAZIONI / APPLICATIONS / ANWENDUNGEN Agitatori per liquidi puri Alimentatori per fornaci Alimentatori a disco Filtri di lavaggio con aria Generatori Pompe centrifughe Pure liquid agitators Fournace feeders Disc feeders Air laundry filters Generators Centrifugal pumps Trasportatori con carico uniforme Uniform load conveyors Ruhrwerke fur reine Flussigkeiten Beschickungsvorrichtungen fur Brennofen Telleraufgeber Spulluftfilter Generatoren Kreiselpumpen Forderer...

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T Series Complete Catalogue-4

Determinare la potenza in entrata P’ (in Calculate input power P’ (on the basis of Bestimmen Sie die Antriebsleistung P’ (je base alla coppia T2 richiesta dall’applica- the torque T2 required by the application), nach dem bei der Anwendung erforderzione) con la seguente formula: using the following formula: lichen Drehmoment T2) mit Hilfe der folgenden Formel: Calcolare il rapporto di trasmissione con Calculate the transmission ratio with the Berechnen Sie das Untersetzungsverla relazione: following equation: hältnis mit Hilfe der Gleichung: Scegliere il fattore di servizio FS dell’ ap- Select...

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T Series Complete Catalogue-5

Verificare che i carichi radiali agenti sugli alberi rientrino nei valori ammissibili riportati nelle relative tabelle. Tali valori (FR2) si riferiscono a carichi che agiscono a metà sporgenza dell’albero, per cui se il punto di applicazione è diverso, è necessario effettuare il calcolo dei nuovi valori ammissibili alla distanza (y) desiderata. Check that the radial loads on the shafts fall within to the admissible values reported in the relative tables. Reported values (FR2 refer to loads which affect the shaft at the half-way point of its projection; if the point of application is different,...

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T Series Complete Catalogue-6

ft = coefficiente di temperature (v. tab. 3) ft = temperature coefficient (see table 3) ft = Temperaturkoeffizient (siehe Tabelle 3) Dove Dt sono i minuti di funzionamento in un'ora Dt is minutes of operation per hour 1.5 Check of back stop device 1.5 Verifica del dispositivo antiritorno Dopo aver correttamente selezionato il riduttore, occorre verificare se il valore del momento torcente T2M max garantito all’asse uscita del riduttore dal dispositivo antiritorno, considerate le reali condizio-ni di esercizio, e sufficiente a garantire il buon funzionamento dell’applicazione. Deve pertanto...

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T Series Complete Catalogue-7

fa: fattore di applicazione, ricavabile dal-la seguente tabella (tab. 5) in funzio-ne del numero di inserzioni/ora e dal numero di ore di funzionamento al giorno del riduttore fa: application factor, as shown in the following table (tab. 5), depending on the number of backstop device insertions per hour and the number of gearbox operating hours per day. fa: Anwendungsfaktor, wie es in der fol-genden Tabelle (Tab.5) angegeben wird. Der Anwendungsfaktor hangt von der Zahl der Einschaltungen der Rucklaufsperre pro Stunde und von Betriebsstunden des Getriebes pro Tag ab. Temperaturfaktor, wie es...

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T Series Complete Catalogue-8

I cuscinetti dell’albero veloce vengono sempre lubrificati con grasso a base sintetica; altri cuscinetti vengono lubrificati solo se la posizione di montaggio non ne garantisce la corretta lubrificazione. The bearings mounted on the input shaft are supplied with grease, synthetic base; the other bearings are lubricated only if the mounting position does not assure a correct lubrication. Una scelta oculata del tipo di lubrificante, in funzione delle condizioni operative e ambientali, consente ai riduttori di raggiungere le prestazioni ottimali. Le prestazioni dei riduttori indicate nelle tabelle...

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T Series Complete Catalogue-9

1.7 Installazione Montare il riduttore in modo tale da elimi-nare qualsiasi vibrazione. Curare particolarmente l'allineamento del riduttore con il motore e la macchina da comandare interponendo dove e possibi-le giunti elastici od autoallineanti. Quando il riduttore e sottoposto a sovrac-carichi prolungati, urti o pericoli di bloc-caggio, installare salvamotori, limitatori di coppia, giunti idraulici od altri dispositivi similari. Fare attenzione a non superare i valori consentiti di carico radiale ed assiale che agiscono sugli alberi veloce e lento. Assicurarsi che gli organi da montare sui riduttori...

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T Series Complete Catalogue-10

Prima di effettuare il montaggio pulire e Before assembling, clean and lubricate Vor der Montage sind die Flächen zu reilubrificare le superfici al fine di evitare il the surfaces to prevent seizure and con- nigen und zu schmieren, um Festfressen pericolo di grippaggio e l’ossidazione da tact oxidation. bzw. Kontaktoxidation zu vermeiden. contatto. Il montaggio va effettuato con l’ausilio di tiranti ed estrattori utilizzando il foro filettato posto in testa alle estremità degli alberi. Durante la verniciatura si consiglia di protteggere il bordo esterno degli anelli di tenuta per evitare che...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.