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Motion & Control

Motion & Control
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Motion & Control

Product catalog summary
Overview: The document provides comprehensive technical specifications and features of various inverters and motor drives used in motion and control applications. It details different models, control methods, input/output ratings, and operational features.
Inverters:
  • Starvert iE5: A micro inverter for small power motors (0.1 ~ 0.4kW) with V/F control, PID control, and RS-485 communication. CE marked for Europe.
  • Starvert iC5: Suitable for industrial engines with small/medium power (0.4 ~ 2.2kW), offering V/F and sensorless vector control, auto-tuning, and integrated EMC filter. Supports RS-485 and optional ModBus/RTU.
  • Starvert iG5a: Provides power and versatility for sensorless vector control (0.4 ~ 22kW), with an integrated braking module and support for RS-485 and ModBus/RTU communication.
Motor Drives:
  • Brushless Drives: Models like CD1-k and LBD are designed for high efficiency and precision in motor control.
  • Integrated Brushless Drives: The IBD series offers compact solutions with integrated control features.
  • Stepless Drives: The SVM series provides smooth and continuous speed control for various applications.
Motors:
  • Asynchronous Motors: Models like B5 and B14 are noted for robust performance in industrial settings.
  • Brushless Motors: The MMB series is recognized for high efficiency and reliability.
  • Stepless Motors: The MM series offers variable speed control with high precision.
Communication and Control:
  • Masters CANopen - EtherCAT: The FCT series provides advanced communication capabilities for networked control systems.
  • HMI and I/O Devices: Enhance user interaction and system integration, improving control and monitoring capabilities.
Key Specifications:
  • Control Methods: V/F, sensorless vector, and PID control are common, offering flexibility and precision.
  • Output Frequency: Ranges from 0 to 400Hz, suitable for various applications.
  • Environmental Conditions: Devices operate in temperatures from -10°C to 50°C, protected against dust and moisture.
Conclusion: The document outlines a range of inverters and motor drives tailored for specific motion and control applications, emphasizing flexibility, precision, and integration with modern communication protocols.
Specifications:
Details on communication speeds, topologies, and distances for bus and star configurations. I/O expansion card features insulated digital and analog inputs/outputs with specific voltage and current ranges. The R-Net card supports 1Mbps communication speed and up to 64 node connections over 750 meters.

Inverter Features:
Inverters for vector control pumps and fans range from 5.5 kW to 450 kW, supporting three-phase 400 V. Control methods include V/F, sensorless vector, and sensored vector, with an output frequency range of 0 to 120Hz. Features include PID control, automatic carrier frequency change, and communication protocols like RS-485, ModBus/RTU, Profibus-DP, and DeviceNet.

Starvert iP5a:
Details control methods, frequency resolution, and accuracy for the Starvert iP5a series, including overload capacity and torque boost options. Models range from 5.5 kW to 450 kW.

DRIVEMOT System:
Combines high efficiency and performance in a compact design, integrating an electric motor with an inverter for up to 30% energy savings. Supports single-phase and three-phase configurations with voltage ranges from 200-240V to 380-480V.

Compliance and Standards:
Compliance with EU legislation and technical standards for electrical safety, including directives 73/23/CEE and EMC89/336/EEC, and IEC standards.
Specifications:
1. Overload Capacity: 150% for 1 minute, 200% for 30 seconds.
2. Torque Boost: Manual (0 to 15%) and automatic options.
3. Frequency Setting: Analog (0 ~ 10V, 4 ~ 20mA, internal potentiometer) and Digital (Keypad, RS485 interface).
4. Multi-step Speed: Up to 8 speed profiles via multi-function terminal.
5. Acceleration/Deceleration Time: 0.1~6000 sec, with up to 8 types via multi-function terminal.
6. Emergency Stop: Interrupts drive output.
7. Jog Function: Available for operation.
8. Fault Reset: Resets protections when active.

Output Interface:
1. Operation Status & Fault Output: Includes frequency detection, overload alarm, stalling, overvoltage, undervoltage, drive overheating, etc.
2. Indicator Options: Output frequency, current, voltage, and DC voltage (0~10V).

Operation Functions:
DC Braking, Frequency Limit, Frequency Jump, Slip Compensation, Reversing Prevention, Auto Restart, PID Control.

Security Features:
Inverter Trip Protections: Over voltage, low voltage, over current, ground fault, inverter overload, etc.
Inverter Alarm: Stall prevention, overload.
Momentary Power Loss: Less than 15 msec allows continuous operation; more than 15 msec allows auto restart.

Environmental Conditions:
1. Ambient Temperature: -10°C to 50°C.
2. Storage Temperature: -20°C to 65°C.
3. Humidity: Below 90% RH (no condensation).
4. Altitude and Vibration: Up to 1000m above sea level, max 5.9m/sec² (0.6g).
5. Application Location: Away from corrosive gas, combustible gases, oil mist, or dust.

Communication Protocols:
Available for various torque/speed characteristics.

Accessories and Wiring:
Includes motor power cables and resolver/encoder cables with connectors.

Brushless Drive Features:
1. Power Supply: 3 phase 400-480Vac (+10/-15%), Logic Supply: 24 Vdc.
2. Peak Current: 2.7A to 90A at 400Vac.
3. Feedback: Incremental (16-bit resolver, Encoder, Sin/Cos) and Absolute (Sin/Cos single/multiturn, HIPERFACE, ENDAT).
4. Functional Features: PWM at 8KHz, digital current loop at 62.5µs, speed loop at 500µs, position loop at 500µs, auto-tuning with 3 bands and 2 filters.
5. Movement Features: Internal positioning, speed profile, homing, real-time mode with linear and cubic interpolation.

Brushless Motor Specifications:
1. Motor Types: Various types with different flange sizes and torque codes.
2. Speed Options: 2000 rpm, 3000 rpm, 6000 rpm, 1500 rpm, 4500 rpm.
3. Voltage Options: 220/230V, 380/400V.
4. Connection Types: Includes options for swiveling 90° angled connectors.
Technical Specifications
Detailed specifications for motors and integrated drives, with torque range from 0.2 to 115 Nm and operating voltage of 220/400 Vac. Protection levels of IP65, with IP67 available upon request. Includes motor models with stall torque, speed, peak torque, inertia, stall current, and torque constant.

Cooling and Connection
Motors feature natural convection cooling and standard connection directions, with feedback options like incremental encoders, absolute encoders, and sin/cos resolvers.

Ordering Codes and Dimensions
Ordering codes for motor types, detailing connection types, brake and shaft options, and internal standard codes. Includes dimensions for each motor model, specifying motor length, diameter, flange dimensions, and weight.

Integrated Brushless Drive Features
Operate on a nominal power supply of 560Vdc, with a range from 310Vdc to 750Vdc. Support various feedback options and have integrated I/O capabilities. Offer safety features like Safe Torque Off (STO) and protection against overload, short circuits, and overtemperature.

Functional Features
Support movement features such as positioning, Ecam, homing, and capture. Programmable according to the IEC61131 standard using the ST language. Accessories include a serial interface cable for debugging and an AC/DC power supply.

Stepless Drive Specifications
Power supply range of 65-180Vdc and nominal current of 4A, with peak current of 12A. Support incremental and absolute multi-turn encoders and offer various digital and analog input/output options. Compatible with interfaces like Profibus-DP, CANopen, and Modbus RS485.
Hardware Features
Power supply ranges from 65-180Vdc with a nominal value of 160Vdc. Logic supply is between 20-180Vdc. Rated current is 4A with a peak current of 12A. Feedback options include incremental and multiturn absolute encoders. Encoder output is incremental with a line driver. Analog input is 12 bits with a range of +/-10V. Digital outputs include 4 configurable outputs at 24Vdc with a maximum of 200mA and 1 output at 24Vdc with a maximum of 1.4A. Digital inputs consist of 7 configurable 24Vdc PNP optoisolated inputs. Special digital inputs include 2 configurable 24Vdc PNP or line driver optoisolated inputs, which can be set as master encoder or step/dir or for general purposes. Interfaces available are Profibus-DP, CANopen, and Modbus RS485. CAN speed and address selection can be done via switches or software.

Functional Features
Movement features include positioning, extended gearing function, electronic cams, homing, and capture function. Protection features include I2t, overload, short circuit, overtemperature, and overvoltage. The system is programmable according to the IEC61131 standard using ST language.

Accessories
Accessories include motor power cable with connector, motor resolver/encoder cable with connector, serial interface cable for debugging, and CAN interface cables (from RJ45 to DSUB9 female/male).

Ordering Code
The ordering code includes type, power supply, peak current, interface, and options. For example, SVM 16 08 CAN 1 0 indicates a specific configuration with CANopen DS402 interface and motor temperature sensor management.

Drive and Motor Specifications
Various motor types are listed with specifications such as stall torque, rotor inertia, and weight. The document provides detailed dimensions and connection types for each motor.

Integrated Stepless Drive
Features include a power supply of 65-130Vdc with a nominal value of 120Vdc, logic supply of 20-130Vdc, and maximum current set internally depending on the motor. Feedback options include incremental and multiturn absolute encoders. The interface options are Profibus-DP, CANopen, and RS232/485 (ModBus). Functional features include speed, position, torque control, gearing, electronic cams, and interpolated mode.

FCT Series Controllers
The FCT series includes controllers with PowerPC processors, programmable according to IEC61131. They are CANopen and EtherCAT masters, supporting a range of motion control functions. The FCT200, FCT241, and FCT300 models are detailed with specifications such as processor type, memory, communication ports, and dimensions.

HMI Solutions
The GX and GD series are compact touch computers with Windows CE, providing an open HMI solution. The PV and PT series offer a range of touch screen terminals for various applications, supporting multi-languages and standard communication protocols.
Specifications:
The document outlines specifications for various models of touch panels and I/O devices. Key specifications include display size and resolution, interface options, CPU type, memory capacity, power requirements, and physical dimensions. For example, the MMPV series features TFT LCD displays with varying sizes and resolutions, RISC 32-bit CPUs, and different memory configurations.

Interfaces:
Different models offer various interface options, including serial ports, Ethernet ports, USB hosts, and clients. The document specifies the number and type of interfaces available for each model.

Power and Dimensions:
All models require a 24Vdc power input, with power consumption ranging from 6W to 18W. The document provides detailed external and internal dimensions for each model, along with their respective weights.

I/O Devices:
The document describes several I/O devices compatible with CANopen, detailing their input/output configurations, such as the CPENCA and CP32D0 modules, which offer optoisolated inputs and outputs.

Warranty Conditions:
The warranty covers manufacturing defects for one year from the invoicing date. TRAMEC will replace or repair defective parts but will not cover any additional damages. The warranty is void if the user manual instructions are not followed or unauthorized repairs are made.

General Information:
The catalogue replaces previous editions and reserves the right to make modifications without notice. All data are approximate and non-binding.
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Catalog excerpts

Motion & Control-2

INDICE / INDEX pag. INTEGRATED BRUSHLESS DRIVE 43 INTEGRATED STEPLESS DRIVE 53 MASTERS CANOPEN - ETHERCAT 57

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Motion & Control-3

CD1-k drive - BRUSHLESS DRIVE Computer LBD drive - BRUSHLESS DRIVE MASTERS CANOPEN - ETHERCAT 43 61 INTEGRATED BRUSHLESS DRIVE I/O DEVICE INTEGRATED STEPLESS DRIVE 2

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Motion & Control-4

ASYNCHRONOUS MOTOR STEPLESS MOTOR

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Motion & Control-7

'StarvertiE51 Micro inverter ottimo per tutte le applicazioni con motori di piccola Micro inverter great for all applications with small power motors 0.1 ~ 0.4kW: monofase 200/230V Caratteristiche principali: • Metodo di Controllo: Tensione/Frequenza • Range Frequenza: 0 ~ 200Hz • Controllo PID integrato • Tastiera integrata per lettura e impostazione parametri • Controllo Analogico: 0V ~ +10V • Potenziometro integrato • Protocolli di comunicazione: RS-485 “LG BUS" • Marchio CE per Europa 0.1 ~ 0.4kW: single-phase 200/230V Main Features: • Control Method: V/F • Output Frequency: 0 ~ 200Hz •...

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Motion & Control-8

Tastiera / Morsetti / Opzione RS485 Impostazione frequenza Analogical 0 ~ 10[V], 0 ~ 20[mA], potenziometro interno - Digitale: Tastiera Tipi di funzionamento PID, Motopotenziometro, a 3 fili Ingressi Selezionabile NPN/PNP Uscite Rele multifunzione 30A-30B-30C Uscita analogica AM-CM Allarme Inverter ITRAMtC 'Starvert iE5f Rotazione Avanti/Indietro, Arresto emergenza, Reset allarmi, Funzionamento JOG, Gradini di frequenza: Alto/Basso, Iniezione corrente continua durante lo STOP, Funzionamento Motopotenziometro, Funzionamento a 3 fili, Allarme esterno NA o NC, Scambio fra funzionamento "PID" e "V/f"...

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Motion & Control-9

'Starvert iC51 Inverter progettato per applicazioni industriali per motori di piccole/medie potenze 0.4 ~ 2.2kW: monofase 200/230V Caratteristiche principali: • Metodo di Controllo: Tensione/Frequenza - Vettoriale Sensorless • Range Frequenza: 0 ~ 400Hz • Regolazione Automata (Auto-Tuning) • Controllo PID integrato • Tastiera integrata per lettura e impostazione parametri • Controllo Analogico: 0V ~ +10V • Potenziometro integrato • Protocolli di comunicazione: RS-485 “LG BUS" - ModBus/RTU** • Filtro EMC integrato • Marchio CE per Europa ** Optional Inverter designed for industrial engines for...

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Motion & Control-10

'Starvert iC5f Interfaccia di ingresso Protezioni inverter Input signal Inverter trip

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Motion & Control-11

Starvertifi5a Potenza e versatilita per un controllo vettoriale sensorless di ultima generazione 0.4 ~ 7.5kW: monofase/trifase 200/230V 0.4 ~ 22kW: trifase 380/480V Caratteristiche principali: • Metodo di Controllo: Tensione/Frequenza - Vettoriale Sensorless • Range Frequenza: 0 ~ 400Hz • Regolazione Automata (Auto-Tuning) • Controllo PID integrato • Modulo di frenatura integrato • Tastiera integrata per lettura e impostazione parametri • Controllo Analogico: -10V ~ +10V • Protocolli di comunicazione: RS-485 “LG BUS" - ModBus/RTU • Marchio CE per Europa - Norme UL e cUL per Nord America 0.4 ~...

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Motion & Control-12

Starvert iG5a Control Method Brake torque Coppia di frenatura 150% when using optional DB resistor Uscita di allarme e stato inverter (NO, NC) 0 ~ 10 V CC (minore di 10mA): selezionabile fra Frequenza in uscita, Corrente in uscita, Tensione in uscita, Tensione circuito intermedio Digitale: Tastiera • Analogica: -10~10V, 0~10V, 4~20 mA Controllo PID, funzione motopotenziometro, funzionamento a 3 fili Selezione NPN/PNP Funzioni: rotazione destra, rotazione sinistra, arresto di emergenza, reset allarmi, Jog, frequenza a gradini -alto, medio, basso- (8 velocita), accelerazione/ decelerazione a gradini...

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Motion & Control-15

'Starvert iS7‘ Elevata potenza unita ad un preciso controllo estremamente High power with precise and flexible control Caratteristiche principali: • Metodo di Controllo: Tensione/Frequenza - Vettoriale Sensorless - Vettoriale Sensored (Optional) • Range Frequenza: 0 ~ 400Hz • Regolazione Automata (Auto-Tuning) • Controllo PID integrato • Modulo di frenatura integrato per le taglie 0 ~ 22kW • Controllo Analogico: -10V ~ +10V • Scheda PLC (Optional) - Estensione I/O (Optional) • Protocolli di comunicazione: RS-485 “LG BUS" - ModBus/RTU -Profibus-DP** - CanOPEN** • Filtro EMC integrato per le...

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Motion & Control-16

Morsetti multifunzione Input Multi-function terminal Caduta di tensione riferita al funzionamento a coppia costante CT - sotto 15 msec; VT - sotto 8 msec: I'inverter continua a funzionare con la tensione di ingresso entro il range nominale CT - sotto 15 msec; VT - sotto 8 msec: riavvio automatico Temperatura ambiente -10°C ~ 50°C Temperatura di immagazzinamento -20°C ~ 65°C Umidita ambiente 90% UR max. (non condensata) Altitudine e vibrazionI Massimo 1.000 m; minore di 5.9m/sec2(=0.6g) Ambiente di funzionamento Ambiente privo di gas corrosivi, gas infiammabili, oli, vapore acqueo o polvere. Dimensioni...

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Motion & Control-17

Filtro EMC incluso ad alta capacita (fino a 50 m di EMC filter (in conformity with EN61800-3) built-in cavo) in conformita con la norma EN61800-3 for protection from excessive electronic distortion Overloading rate THD power factor IP Level Insulation Class Induttanza DC inclusa per il miglioramento del fattore di potenza e la riduzione della distorsione armonica, riduce al 110% il sovraccarico in ingres-so in rapporto a quello d'uscita. Sovraccarico 110% Classe di isolamento 155°C (300°F) Corrente di ingresso e analisi THD THD: 29.3% DC reactor built-in for harmonic reduction and power...

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Motion & Control-18

'StarvertiS7' Scheda Modbus-TCP Supporto 100M BASE-TX, 10M BASE-T Supporto Half Duplex, Full Duplex Auto negoziazione Massima distanza di trasmissione 100 m Topologia Star Modbus-TCP Card 100M BASE-TX, 10M BASE-T support Half duplex, full duplex support Auto negotiation Max. 100m (328 ft.) transmission distance Star topology Topologia Star Scheda LonWorks Velocita di comunicazione 78kbps Topologia Libera/Bus Resistenza inclusa per topologia Massima distanza di connessione 2700 m (con topologia bus) LonWorks 78kbps communication speed Free/bus topology Resistance built-in per topology Max. 2700m...

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