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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e

Product Information CD_75 - Safe rotary encoders SIL 3 / PL e
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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e

Product catalog summary
Overview
The document provides comprehensive information on the CD_75 family of absolute rotary encoders by TR-Electronic, focusing on their functional safety up to SIL3/PLe standards. These encoders are designed for high safety applications in automation technology, ensuring maximum safety in environments shared by humans and machines.
Specifications
The CD_75 encoders are available in 75 mm sizes with options for hollow or solid shafts. They support standard interfaces such as Double SSI, PROFIsafe via PROFIBUS, PROFINET, Open-Safety via Powerlink, and FSoE via EtherCAT. An ATEX-compliant housing variant offers additional protection in explosive atmospheres.
Functional Safety
The encoders comply with EN 61508 standards and are certified for SIL 3 and PL e, ensuring adherence to strict safety guidelines. They are suitable for applications including crane technology, event and stage technology, drive technology, and wind energy plants.
Advantages of Certified Components
Certified components help eliminate and control errors, minimizing the probability of dangerous failures. Users can rely on certification by independent specialists.
Applications
Applications include crane technology, event and stage technology, drive technology, conveying systems, machinery and plant engineering, automation technology, and wind energy plants. The encoders help avoid collisions and ensure safe operation in shared work areas.
SIL and PL Standards
SIL (Safety Integrity Level) and PL (Performance Level) are scales for safety. SIL is described in IEC 61508, while PL is defined in EN ISO 13849-1. The CD_75 encoders are certified to the highest performance level, PL e.
Certification
The encoders are certified for PROFIBUS, PROFINET, and POWERLINK, meeting various international safety standards.
Communication and Preset
Communication with safety bus systems ensures safe data transfer. The encoders provide safe position and speed values, critical for safety-related tasks. Preset values can be set within the maximum measurement range, ensuring controlled machine operation.
Parameterization
Parameters are transferred over the bus at startup and saved with a checksum. Key parameters include reading value difference, standstill tolerance, direction of rotation, and integration time.
Conclusion
The CD_75 family of rotary encoders offers a reliable solution for high safety applications, ensuring compliance with international safety standards and providing robust performance in various industrial settings.
Additional Overview
The document also discusses the integration of safety features in rotary encoders, specifically the CD_75M model, within industrial automation systems. It highlights the use of safety modules to ensure machine safety by monitoring speed and position.
Additional Specifications
The rotary encoders can determine safe speed and multi-turn positions, transmitting data over a certified safe bus system to a safety module. This setup allows for intelligent safety conditions without mechanical safety devices, dividing work areas into zones with specific safety requirements.
Safety Standards
The system adheres to SIL 3 / PL e safety standards, utilizing dual SSI interfaces to enhance position values with status information and checksums. The error bit and checksum features ensure data integrity and error detection.
Detection Methods
The encoders use optical and magnetic detection methods, with specifications including a supply voltage of 11-27 VDC, a full resolution of 28 bits, and 8192 steps per turn over 32768 turns. They operate within an ambient temperature range of -20 to +70°C and have varying protection classes (IP54, IP65).
Product Variants
Various models are available, including CDV75M, CDH75M, and ADV75M, each with different detection methods, shaft diameters, and connector types. Some models are ATEX certified for use in explosive environments.
Applications
The technology is suitable for retrofitting individual plant parts and does not require certified rotary encoders, only compliance with safety module producer requirements. It supports both safety applications and normal automation functions.
Contact Information
The document provides contact details for TR-Electronic GmbH and its international offices for further inquiries and product support.
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Catalog excerpts

Product Information CD_75 - Safe rotary encoders SIL 3 / PL e-1

Absolute Rotary Encoders SIL3 / PLe Family CD_75

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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e-2

Absolute Rotary Encoders - Functional Safety - CD_75 Absolute Rotary Encoder - Family CD_75 - Housing 75 mm Functional safety up to SIL3 / PLe Many applications in automation technology are subject to the highest safety requirements. By using SIL3/PLe-certified products you will achieve maximum safety in workplaces or environments that are shared by people and machines. Our absolute rotary encoders with SIL3 or PLe certification (safety rotary encoders) are available in sizes from 75 mm (hollow shaft or solid shaft). Standard interfaces such as Double SSI, PROFIsafe via PROFIBUS, PROFIsafe via...

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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e-3

Safety rotary encoders CD_75 M The double rotary encoder system with hollow shaft and multi-turn detection fulfill the requirement of EN 615081*. The use of certified individual components makes it easier for the system integrator to fulfill the safety requirements of the entire application, for example within the event technology, storage and logistic technology and wind energy. The use of our SIL 3-certified safety absolute rotary encoder liberates the user from the obligation to prove functional safety for this positioning sensor separately. With certified components the strict safety guidelines...

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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e-4

Safety rotary encoders Possible application areas Advantage of certified components _ crane technology _ event and stage technology _ drive technology _ conveying systems and logistics _ machinery and plant engineering _ automation technology _ wind energy plant The basic safety standard IEC 615082 differentiates between measures to eliminate errors and measures to control errors. The measures to eliminate errors embrace the entire design and development process. These are required for the development of individual components and they serve to avoid systematic errors. Important for error control...

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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e-5

The safety integrity level (SIL) is described in the international standard according to IEC 61508. It serves to judge electrical/ programmable systems relying on dependability of safety functions. The aimed-at level indicates which safety-related construction principals have to be satisfied to minimize the risk of malfunctions. Within the standard EN ISO 13849-1 five categories are defined, called performance levels (PL). They build on one another, starting with a, b, c, d and e. The different levels help to classify safety-related performance. They are determined according to the average probability...

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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e-6

Safety rotary encoders SIL 3 / PL Safe accroding to SIL 3 / PLe Power supply Main system Magnetical detection multi turn Incremental interface or Sine / Cosine interface Optical detection single turn Power supply Position value main system Magnetical detection multi turn Position value safety system Magnetical detection single turn Safety system Cross validation determining speed safety bus-protocol Standard protocol safe (yellow) and not safe protocol part PROFIsafe / openSAFETY "gray channel" = safe data within an unsafe medium Rotary encoder, safe according to SIL 3 / PL e Within the revolution...

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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e-7

Certification, PROFIBUS SIL CL 3 according to IEC 61508 PL e according to EN ISO 13849-1 PROFIBUS / PROFIsafe: certification has been awarded to the PROFIBUS (PI certificate Z01522), the PROFIsafe conformance (PI certificate Z20031) as well as the fulfillment of the safety standards (TÜV Rheinland, 01/205/5015/10). 2×SSI Certification, PROFINET SIL CL 3 according to IEC 61508 PL e according to EN 61800-5-2 PROFINET / PROFIsafe: certification has been awarded to the PROFINET (PI certificate Z10472), the PROFIsafe conformance (PI-Zertifikat Z20068) as well as the fulfillment of the safety standards...

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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e-8

process data channel data of system 1: position (multi-turn) speed © v^ 0.5 ms open i ■i SAFETY safe channel data of system 1, proved with system 2 _ position (multi-turn) _ speed communication protocol Safety over controls normal control part regular automation task: _ position control (few cycle times) safe control part safety-related tasks: _ safe data transfer Communication with safety bus system The actual values will be transferred via safety bus system. Within the safe protocol part the actual value and the speed will be transferred. These values are also available over not safe normal...

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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e-9

Controller safe control part preset process preset value successfully set error message if preset fails accepts takeover of the preset value requests preset writes preset value into the telegram *Functional Safety Communication Profile newest preset value single-turn and multi-turn Rotary rotary encoder encoder *FSCP Rotary encoder in standstill? Preset value value? preset value sucessfully changed Preset via safety bus system By setting a preset value, the actual issued value of the rotary encoder can be placed arbitrarily at a value within the maximum measurement range. With this, the shown...

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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e-10

Programming tool normal control part parameter safe control part checksum

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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e-11

Parameters are transferred over the bus each time the machine starts up. This set of parameters will be saved over a checksum: For numerous industrial applications such as presses, cranes and robots, it is important to exactly capture the movement exactly in position and speed. These movements always have the potential to be accompanied by a hazard. Therefore, working stations, positions and speed are always controlled. In general, controls like this require a higher standard of technology. The relevant functions are interpreted as safety functions with necessary SIL / PL. For positioning sensors,...

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Product Information CD_75 - Safe rotary encoders SIL 3 / PL e-12

Conventional Standard versus Integrated Safety Conventional Standard Integrated Safety with CD_75M Safety Safety module module I/O I/O fieldbus fieldbus encoder encoder safe bus protocol safe bus protocol Safety Safety control control drive drive safety safety interface interface programmable programmable logic controller logic controller (PLC) (PLC) unchecked unchecked area area shaft shaft checked checked area area shaft shaft safe position // speed safe position speed checked checked area area digital I/O digital drive drive Conventional Standard The tests of the signals are done in a safety...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.