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Flyer Automation/Retrofit

Flyer Automation/Retrofit
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Flyer Automation/Retrofit

Product catalog summary
Your Press Plant at the Cutting Edge of Technology
TR-Automation specializes in retrofitting and modernizing press plants, offering comprehensive services that include hydraulic and mechanical presses, blank loaders, automation systems, and cutting systems. The company provides an all-inclusive package covering electro-construction, hydraulics, pneumatics, mechanics, programming, and service to ensure top performance and efficiency.

Hydraulic and Mechanical Presses
TR-Automation offers expertise in tryout presses, multicurve presses, transfer presses, and various types of draw presses. They ensure the seamless integration and modernization of these systems to enhance production efficiency.

Blank Loaders
The company focuses on the redesign and modernization of blank loaders, ensuring smooth operation and optimal production performance. They integrate blank washing and lubricating systems as needed.

Cutting Systems
TR-Automation updates coil and cutting systems to improve precision and throughput, ensuring high availability and safety for efficient production.

Automation Systems
Modern automation systems, including transfer systems, feeders, and robots, are integrated to boost production efficiency. TR-Automation also renovates individual components or complete systems.

IHU Systems
Internal-High-Pressure Forming systems are modernized to ensure components work seamlessly together, maximizing efficiency and throughput.

Range of Services
TR-Automation offers consulting, process optimization, project management, and risk analysis. They handle construction and development in electro, hydraulics, pneumatics, mechanics, and programming, along with on-site assembly, commissioning, and training.

Retrofit Services
Programming includes safety control, visualization, and various control systems for presses and automation systems. The company ensures optimal functioning of electrics with control systems, sensors, and actuators.

Electro, Hydraulics, and Mechanics
TR-Automation provides comprehensive services in electro systems, including safety controls and visualization. They also handle hydraulics and pneumatics, focusing on sealing valves and cylinders, and mechanics, ensuring reliable components for efficient production.

Advantages and Projects
Retrofitting offers cost optimization and increased flexibility compared to new systems. TR-Automation has completed various projects, including adaptive control and automation for feeder systems.

References
TR-Automation has worked with numerous prestigious clients, including Airbus, Audi, BMW, and Volkswagen, showcasing their expertise and reliability in the industry.
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Catalog excerpts

Flyer Automation/Retrofit-1

Team Presentation TR-Automation Retrofit your press plant from a single source Business Unit TR-Automation

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Flyer Automation/Retrofit-2

Release notice We expressly note that the dimensions and tolerances noted in the drawings are non-binding. Technical and design changes are reserved. They serve solely to illustrate the product. Contact our sales team for a specific offer with a binding drawing. For information and data, see www.tr-automation.com Find the information even faster: Just scan the QR code.

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Flyer Automation/Retrofit-4

Maroš Markovi - Fotolia Your press plant at the cutting edge of technology You would like to upgrade or modernize your press plant in a retrofit project: What you need is comprehensive specialist knowledge and many years of experience renovating and optimizing challenging press plants. As an expert for retrofit projects, the TR Automation Business Unit of the TR Group is your competent partner for modernizing and overhauling press plants. Use our extensive know-how of hydraulic and mechanical presses, blank loaders and automation systems through to cutting systems and internal high-pressure forming...

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Flyer Automation/Retrofit-5

Nataliya Hora - shutterstock © Hydraulic and mechanical presses Cutting systems _ Tryout presses _ Multicurve presses _ Transfer presses _ Press lines _ Single-action and multiple-action draw presses (ram and ram cushion, die cushion, blank holder) Blank production is the basis for the quality of the subsequent production processes, e.g. in car-body assembly in the automotive industry. The exterior skin parts particularly place high demands on the surface quality of the supplied blanks. Blank loaders The problem-free feeding of blanks is key to the production performance of the forming system....

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Flyer Automation/Retrofit-6

Maksim Dubinsky - shutterstock Your press plant at the cutting edge of technology Automation systems Even automation systems in press plants start to get old at some point in time. With modern transfer systems, feeders, robots, blank loaders, turners and orientation stations, speedbar modules and stacking systems, which are integrated seamlessly into the overall system and tuned to function perfectly together, we ensure that your production processes experience a measurable boost in efficiency. And we can also take over the renovation of individual components or complete automation systems in...

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Flyer Automation/Retrofit-7

industrieblick - fotolia Range of services of machine & system retrofits _ Consulting _ Recording and analysis of the actual condition _ Process optimization _ Project management _ Specifications management _  Development of specifications _  planning Project _  Risk and hazard analysis _ Construction and development of the different areas _  Electro _  Hydraulics / Pneumatics _  Mechanics _  Programming _ On-site assembly and installation _ On-site commissioning _  System-specific documentation _  of your operating and maintenance Training personnel during the handover phase _ CE marking _ Service...

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Flyer Automation/Retrofit-8

contrastwerkstatt - shutterstock For presses and press lines, blank loaders, automation systems, coil systems or IHU systems: to ensure smooth production processes, you need optimal-functioning electrics with control systems, sensors and actuators, convenient visualization solutions and comprehensive safety systems. TR-Automation analyzes your electrics system in the press plant to reveal any weaknesses and by modernizing specific areas ensures that the control of all of the systems functions as simply, trouble-free and efficiently as possible. Programming _ Programmable safety control (PPS)...

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Flyer Automation/Retrofit-9

Nataliya Hora - shutterstock © _ Programmable safety control (PPS) _ Storage-programmable control (SPS) _ Sealing valves _ Sealing cylinders _ Checking/ overhauling storage _ Replacing valves and units _ Redesign of valve blocks and other components _ Cabinets and boxes: Control cabinet, engine cabinet, terminal box, industry PC, control lines, power cable, bus lines: Safetybus p, ProfiSafe, Profinet, EtherCAT, Ethernet, Profibus _ Visualization Operation and pre-selection panel (BVT), two-hand operating points, panel PC, visualization, touch-panel, operating panel, keyboard _ Sensors and actuators...

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Flyer Automation/Retrofit-10

Nataliya Hora - fotolia A retrofit serves as a replacement for components that are no longer available. A process optimization can also be carried out, i.e. productivity is increased. In comparison to purchasing a new system a cost optimization also takes place, as the existing system is only upgraded and retrofitted. In many cases the machine can be used more flexibly after a retrofit. The retrofit of a machine has a higher internal acceptance, as the machines and systems are generally well known. TR-Electronic projects at a glance _ Adaptive control, ZIM-project _ Multicurve presses _ Continuous...

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Flyer Automation/Retrofit-11

Matee Nuserm - shutterstock Overview of TR-Automation references _ Airbus Deutschland GmbH, Nordenham-Einswarden _ Magnetto Automotive Deutschland GmbH, Treuen _ Allgaier AEF S.à.r.l, France _ Allgaier Werke GmbH, Uhingen _ Schuler SMG GmbH & Co. KG, Esslingen _ SMF GmbH & Co. KG, Ahlen _ BMW AG, Munich Dingolfing _ Strothmann Machines & Handling GmbH, _ Erdöl-Erdgas Workover GmbH, Salzwedel Schloß Holte Stukenbrock _ G. Siempelkamp GmbH & Co. KG, Krefeld _ ThyssenKrupp System Engineering GmbH, _ GEDIA Gebrüder Dingerkus GmbH, Attendorn _ Hörnlein Umformtechnik GmbH & Co., Schwäbisch Gmünd _ Tower...

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Flyer Automation/Retrofit-12

Wir beraten Sie gerne: Andreas Thanassakis +49 (7425) 228 210 [email protected] Herbert Majer +49 (7425) 228 660 [email protected] Last update: 05 / 2017 · 68-105-110 · TRS-V-PR-GB-0008-05 Subject to technology and design modifications. Cover photo background: ©kras99-fotolia.com TRSystems GmbH Business Unit TR-Automation Eglishalde 6 D - 78647 Trossingen [email protected] www.tr-autom

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.