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The catalog

Product catalog summary

Editorial
TR-Electronic expresses gratitude to its customers for over 30 years of loyalty and emphasizes its commitment to innovation and customer-focused solutions. The catalog provides an overview of TR sensors, including rotary encoders, linear encoders, and more, tailored to various applications. Customers can access detailed data via internet links or QR codes.

Three Steps Towards Your Specific TR-Sensor
This section outlines a three-step process for selecting the right TR sensor. Customers can use the TR product selector via web links or QR codes, choose from suggested products, and access further product information online.

TR-Electronic - Innovative and Successful
TR-Electronic provides measurement and control systems for automation technology, supporting various industries such as theater, wind energy, automotive, and logistics. The company is organized into business units focusing on rotary encoders, linear encoders, drives, and automation components. TR-Electronic has a global presence with subsidiaries and partners worldwide.

TR Expertise
TR-Electronic has over 30 years of experience in angular and position measuring technology. The company offers solutions for functional safety with products certified for SIL3/PLe and SIL2/PLd. TR's expertise includes rotary encoders, linear encoders, laser distance sensors, and compact drives, ensuring high safety and precision in automation technology.

Functional Safety
TR-Electronic provides sensor solutions for applications requiring high safety standards, offering products certified for SIL3/PLe and SIL2/PLd. These products ensure maximum safety in environments shared by people and machines, with features like redundant multi-turn scanning and secure data transfer.

Linear and Laser Distance Measurement
TR-Electronic offers cascadable linear encoders for up to 20 meters and laser distance measurement systems for up to 240 meters. These systems provide wear-free, precise measurements suitable for various industrial applications.

Overview: The document provides a comprehensive overview of TR-Electronic's products and their applications across various industries. It highlights the advantages of different measurement and control systems, including rotary encoders, linear encoders, and compact drives, emphasizing their robustness, versatility, and adaptability to various industrial needs.

Key Product Features:

LE200: Offers robust design, contact-free distance measurement up to 240m, and customizable options.
LLB65/LLB500: Features analog and PROFIBUS-DP interfaces, contact-free measurement on natural surfaces up to 500m with a reflector, and programmability.
36 Series Rotary Encoder: Compact, encapsulated electronics, IP69K rating, suitable for harsh environments.
Seal Pack: Saltwater-resistant housing with IP67 rating, suitable for aggressive environments.
Heavy Duty Rotary Encoder: Gas-tight, welded stainless steel housing up to IP69K.

Technological Advancements:

Intelligent Compact Drive Technology: Integrates actuator, sensor, and control technology, suitable for diverse industries like packaging, woodworking, and textiles.
Interface Variety: Offers a wide range of interfaces including analog, fieldbuses, and Industrial Ethernet, ensuring compatibility and integration into various systems.

Applications:

Storage and Logistics: Utilizes linear encoders, draw-wire encoders, and laser distance measurement for efficient warehouse management.
Printing Technology and Paper Processing: Employs rotary encoders and compact drives for high register accuracy and automation.
Metal Processing: Features products designed to withstand high stresses, including absolute rotary encoders and high-resolution linear measuring systems.

Customization and Support: TR-Electronic emphasizes its ability to provide customized solutions and support for specific industrial needs, ensuring reliability and efficiency in various applications.

Event Technology
TR-Electronic provides absolute encoders for various safety requirements in event technology, including SIL3-/PLe-certified safety rotary encoders. Key products include absolute rotary encoders, safety rotary encoders, draw-wire encoders, and incremental rotary encoders.

Woodworking
Automation solutions in woodworking rely on intelligent control concepts and efficient sensors. TR-Electronic specializes in equipping transfer machines and machining centers. Key products include linear position sensors and decentralized positioning drives.

Renewable Energies
High-resolution rotary encoders and compact drives enhance the efficiency of photovoltaic systems and wind power plants. Key products include high-resolution rotary encoders, safety rotary encoders, and decentralized positioning drives.

Packaging Industry
Flexible automation solutions are crucial for the packaging industry, with high processing speeds and intelligent sensor technology. Key products include absolute rotary encoders, programmable incremental rotary encoders, and decentralized positioning drives.

Plastics Processing
Plastics processing requires fast signal processing and high precision. TR-Electronic offers linear measuring systems and industrial PCs for control systems. Key products include linear encoders, absolute rotary encoders, programmable incremental rotary encoders, and industrial PCs.

Rotary Encoders
TR-Electronic offers rotary encoders for various industrial applications, including optical and magnetic scanning technologies. The encoders are available in different sizes and configurations, such as solid shaft and hollow shaft, to fit diverse installation needs.

Technical Information
Rotary encoders feature high-resolution optical scanning, standard optical scanning, and magnetic scanning for different application needs. The C__582 series offers features like quick position control, parameterizable gearbox, and easy installation with open configuration options.

Advanced Features
The C__582 series supports firmware updates via TCP/IP, Device Level Ring (DLR) for network reliability, and free mapping of process data in Ethernet Telegram. It also includes software-cams and distributed clocks for precise control.

Fast Startup
The C_ _582 Profinet rotary encoder offers a fast startup time of less than 1.5 seconds, providing quick system availability. This feature is particularly beneficial for modular machine concepts with periodically decoupled modules, as it accelerates system startup and ensures a stable, valid absolute position value is available shortly after power restoration.

Media Redundancy Protocol (MRP)
The PROFINET interface of the C_ _582 supports the Media Redundancy Protocol, enhancing system reliability. MRP allows for a redundant connection by forming a ring structure, which increases availability. In case of a connection failure, the system can reroute to maintain network connectivity.

Neighborhood Detection
This feature allows for device exchange without engineering tools. A newly connected encoder can determine its network position and function through its physical neighbors and request necessary parameter data from the master control.

65 mm Housing Features
The 65 mm housing provides generous connection space for fieldbusses, allowing for easier on-site connections and the use of a wider variety of cables. It also supports additional functions and interface possibilities, such as SSI, analog, digital outputs, and various fieldbus combinations.

Safety Rotary Encoders
The CD_75 M double rotary encoder system meets EN 615081 safety requirements, offering SIL 3-certified safety. It is suitable for applications in event technology, logistics, wind energy, and more. Certified components ensure compliance with strict safety guidelines, reducing the need for separate functional safety proofs.

SIL and PL Safety Standards
SIL (Safety Integrity Level) and PL (Performance Level) are standards for evaluating the safety of electrical systems. SIL is defined by IEC 61508, while PL is defined by EN ISO 13849-1. The CD_75 M rotary encoders are certified to the highest levels, SIL 3 and PL e, ensuring high safety performance.

Communication and Preset Functions
Safety bus systems transfer actual values for position and speed, with safe and normal control parts having access. The preset function allows setting a reference position within the measurement range, which is a safety-relevant process requiring the machine to be stationary.

Parameterization via Safety Bus System
Parameterization is managed through a programming tool and controller, ensuring safe control part integration and checksum generation for parameter sets.

Secured Speed Data
Secured speed data is essential for accessing hazardous areas for tasks like maintenance or start-up work. The CD_75M provides safe position information to controllers to ensure a Safely Limited Speed (SLS).

Safe Position
Reliable position information is crucial for safety functions in different areas. The CD_75M transmits safe position data via a safety protocol to the safety control, enabling functions like Safe Direction (SDI).

Parameterization
Parameters are transferred over the bus at machine start-up and saved with a checksum. Key parameters include reading value difference, standstill tolerance, direction of rotation, and integration time.

Conventional Standard vs. Integrated Safety
Conventional systems require separate rotary encoders and safety modules, while the CD_75M integrates these functions, providing safe speed and position data over a certified bus system. This integration allows for intelligent safety conditions without mechanical safety devices.

Safety according to SIL 3 / PL e
The system uses enhanced SSI telegrams with status information and checksums to ensure data accuracy. Error bits and a sign of life counter are included for diagnostics.

Product Features
The document describes various rotary encoders, including the CMV 22 M, which is compact and suitable for confined spaces. It offers features like contact-free detection and shock resistance.

ATEX Compliance
Rotary encoders are classified into EX zones based on the probability of explosive atmospheres. Devices must meet specific safety requirements for each zone.

Encoder Families
The document details different encoder families, such as the C__22 and C__36, highlighting their compact design and suitability for various applications.

Overview: This document provides detailed technical specifications, dimensional drawings, and assembly examples for various models of absolute rotary encoders, specifically the C__58, C__65, and A_V70 series. It includes information on flange options, encoder fixation methods, and housing options suitable for different environments, including ATEX zones.

Dimensional Drawings: The document contains schematic diagrams and binding dimension drawings for different encoder models. These drawings are essential for understanding the physical dimensions and mounting requirements of the encoders. Specific order numbers can be referenced for CAD data on the manufacturer's website.

Flange Options: Various flange options are detailed, including standard and square flanges, with specifications for different encoder mounting sizes. Each flange type is described with its dimensions and suitable encoder models.

Assembly Examples: The document provides examples of encoder fixation methods, including blind and hollow-shaft configurations. These examples illustrate different methods of securing the encoder to the shaft, such as using clamping rings, axial screws, and torque supports.

Rotary Encoder Family C__65: This section highlights the features of the C__65 series, which offers a 65 mm housing with ample room for wiring and various flange/shaft combinations. It is suitable for special applications and can be customized with different interfaces.

Rotary Encoder Family A_V70: The A_V70 series is designed for use in potentially explosive atmospheres, complying with ATEX specifications. These encoders are available with flameproof housings made of aluminum or stainless steel, suitable for Zones 1 and 21.

Key Specifications: The document lists technical specifications for each encoder model, including detection methods, supply voltage, resolution, precision, shaft diameters, and protection class. It also provides information on available interfaces and environmental ratings.

Conclusion: This technical document serves as a comprehensive guide for selecting and installing TR Electronic's absolute rotary encoders, providing essential information for engineers and technicians involved in automation and machinery applications.

Overview: The document provides detailed technical specifications and product information for TR-Electronic's range of absolute rotary encoders, focusing on the CD_75 and C_H80 families. These encoders are designed for high precision and safety in automation technology, with features suitable for use in explosive atmospheres (ATEX compliance).

Specifications:

Shaft Diameters: Available from 6mm to 27mm depending on the model.
Temperature Range: Operates between -20°C to +70°C.
Protection Class: IP54 to IP67, offering varying levels of dust and water resistance.
ATEX Zones: Suitable for use in ATEX zones 1/21 and 2/22.
Interfaces: Includes SSI, PROFIsafe via PROFIBUS, PROFINET, Powerlink, and EtherCAT.

Functional Safety: The CD_75 family offers functional safety up to SIL3/PLe, ensuring maximum safety in environments shared by people and machines. These encoders do not require separate safety modules, simplifying installation and reducing costs.

Product Variants:

CDV75M: Offers optical and magnetic detection with a resolution of 28 bits and 8192 steps per turn.
CDH75M: Features hollow shaft options with similar detection capabilities.
ADV75M: Designed for ATEX zones with solid shaft options.
CEH80 and COH80: Provide optical detection with resolutions up to 18 bits and support for multiple industrial interfaces.

Dimensional Drawings: The document includes schematic diagrams and references to CAD data available online for precise installation and integration into systems.

Recommendations: For selecting the most suitable product, users are encouraged to contact TR-Electronic directly or use the order codes provided to search for detailed product information on their website.

Overview: The document provides detailed technical specifications and product information for various models of absolute rotary encoders manufactured by TR-Electronic. These encoders are used in industrial applications to provide precise position feedback.

Product Specifications:

QEH80, QEH81, QDH80, QDH81: These models feature optical 15-bit detection and double detection capabilities. They support both single and multi-turn operations with a supply voltage of 24 VDC. The encoders offer up to 8192 steps per turn and can handle up to 256,000 turns. They are designed to operate within an ambient temperature range of 0 to +60°C, with an optional range of -20 to +70°C, and have a protection class of IP54.
CEV84 Series: These encoders are housed in stainless steel for protection against corrosive environments. They support various industrial Ethernet protocols and have a protection class of IP68. The ambient temperature range is -20 to +70°C, with an option for -40 to +85°C.
CEH110, COH110: These models offer optical detection with resolutions of 15 and 18 bits, respectively. They support up to 262,144 turns and have a protection class of IP54. The ambient temperature range is 0 to +60°C, with an option for -20 to +70°C.
C_V115 Series: Designed for heavy-duty applications, these encoders feature robust aluminum housings and are suitable for extreme environmental conditions. They offer various interface options and have a protection class of IP65, with an option for IP67.

Dimensional Drawings: The document includes schematic diagrams and dimensional drawings for each encoder model, which are available upon request or through the TR-Electronic website.

Applications: The encoders are suitable for use in various industries, including paper processing, food processing, mining, oil and gas production, and wind power plants. They are designed to withstand harsh conditions and provide reliable performance.

Contact Information: For further assistance or to find the right variant, customers are encouraged to contact TR-Electronic via email at [email protected].

Overview: The document provides detailed information on absolute rotary encoders, focusing on their specifications, applications, and safety features. It includes product descriptions, dimensional drawings, and safety certifications, particularly for use in hazardous environments.

Specifications: The encoders feature a modern display for optimal legibility and flexible programming options. They support USB interface for programming and can connect to a central control system for documentation and parameter adjustments. Key specifications include supply voltage (11-27 VDC), steps per turn, number of turns, shaft diameters, and protection class (IP50).

Product Variants: The document lists various models such as MG48, MG75, CDV75M, and CDH75M, each with specific features like magnet or optical detection, single or multi-turn capabilities, and different connector types. The encoders are designed for electronic position indication and control communication.

Functional Safety: The encoders are certified for functional safety up to SIL3/PLe, ensuring maximum safety in environments shared by people and machines. They offer standard interfaces like PROFIsafe and EtherCAT for reliable position output without the need for separate safety modules.

ATEX Compliance: The document highlights encoders suitable for ATEX zones 1/21 and 2/22, indicating their suitability for explosive atmospheres. These encoders come with specific housing options and protection classes (IP65 or IP67) to ensure safety and durability.

Dimensional Drawings: Schematic diagrams and CAD data are available for specific order numbers, providing detailed dimensions for installation and integration purposes.

Recommendations: For selecting the most suitable product, users are encouraged to contact the manufacturer or use the order code search feature on the company's website for further product information.

Overview: This document provides detailed technical specifications and options for TR-Electronic's range of Absolute Rotary Encoders, focusing on ATEX Zone 2/22 and heavy-duty applications. It includes product specifications, suggested products, dimensional drawings, and customization options.

Specifications:

Product Range: Includes models such as AEV65, ADV75M, ADH75M, AEV115, and ADV115, each with specific detection methods, supply voltage, resolution, and environmental ratings.
Detection and Resolution: Optical detection with resolutions up to 33 bits, and steps per turn ranging from 8192 to 32768.
Environmental Ratings: Operating temperatures range from -20°C to +70°C, with protection classes from IP54 to IP68, depending on the model.
ATEX Certification: All models are certified for ATEX Zone 2/22, suitable for hazardous environments.

Procedures and Recommendations:

Installation: Various shaft diameters and connector options are available, including axial and radial connectors, to suit different installation requirements.
Customization: TR-Electronic offers customization for specific applications, including housing materials and additional features like heating or cooling elements.

Dimensional Drawings:

Illustrations and CAD data are available for specific order numbers, providing detailed installation guidance.

Suggested Products:

Includes a list of order codes with detailed specifications for each model, such as steps per turn, number of turns, and connector positions.

Customization Options:

TR-Electronic offers bespoke solutions for unique applications, integrating features like motor feedback and customized protocols.
Housing options range from IP00 to IP69K, with materials suitable for various environmental conditions.

Overview: The document provides detailed information on customizable rotary encoders, focusing on their specifications, customization options, and applications. It outlines the steps to create an individual rotary encoder and describes various types of encoders, including programmable and non-programmable incremental rotary encoders, as well as safety-certified models.

Customization and Design: The document emphasizes the flexibility in designing rotary encoders to meet specific needs. Key customization options include the integration of existing components, housing design, mounting flange adjustments, and interface customization. The process involves joint coordination to define features, integration of existing components, and production-ready delivery.

Types of Rotary Encoders:

Programmable Incremental Rotary Encoders: These encoders allow for software-based resolution adjustments and are available in various shaft designs. They offer a wide range of input voltages and high resolution up to 65,536 increments per revolution.
Non-Programmable Incremental Rotary Encoders: These are preconfigured at the factory and suitable for basic incremental position detection. They come in various sizes and mechanical connections.
Safety-Certified Incremental Rotary Encoders: These encoders are designed for safety applications, certified up to SIL 3 or PLe. They offer features like square-wave signals and sine-cosine interfaces, ensuring reliable operation in safety-critical environments.

Technical Specifications: The document includes detailed technical specifications for various encoder models, such as detection methods, supply voltage, steps per turn, shaft diameters, ambient temperature range, protection class, and ATEX compliance. It also provides product codes and configuration options for different models.

Applications and Recommendations: The encoders are suitable for various industrial applications, including machines and installations requiring precise position detection. The document suggests contacting the company for assistance in selecting the most suitable products from their range.

Overview: The document provides detailed specifications and options for incremental rotary encoders, focusing on models IH58 and IV58, among others. These encoders are used in various industrial applications requiring precise motion control and safety compliance.

Specifications: The encoders are available in different configurations with resolutions of 1024, 2048, and 4096 steps per turn. They support various interfaces such as SIN/COS, TTL, and HTL. The encoders are designed to operate within a temperature range of -40 to +85 °C and have a protection class of IP65.

Safety and Compliance: The encoders are certified for safety applications up to SIL3 and PLe, supporting safety functions like SS1, SS2, SLS, SOS, SSR, SDI, and SSM. They are suitable for use in ATEX zones 1/21 and 2/22, making them ideal for hazardous environments.

Product Variants: The document lists various product codes for different configurations, including solid, hollow, and blind shaft options. Each variant is tailored for specific industrial needs, with different connector types and cable lengths.

Dimensional Drawings: Schematic diagrams and CAD data are available for precise installation and integration into existing systems. These resources can be accessed online for specific order numbers.

Applications: The encoders are designed for heavy-duty applications in industries such as crane installations, mining, oil and gas production, steelworks, and wind power plants, where they must withstand harsh environmental conditions.

Additional Information: For further details, users are directed to enter the order number on the TR-Electronic website to access more specific product information and resources.

Overview: The document provides detailed information on TR-Electronic's range of wire-actuated encoders, which are used for linear position measurement in various industrial applications. These encoders are equipped with either absolute or incremental rotary encoders and are designed to fit specific encoder series.

Specifications: The encoders are available in different sizes and configurations to meet various mechanical loads, duty cycles, service life, resolution, and reproducibility requirements. They are suitable for use in ambient temperatures ranging from -20 to 80°C and have a protection class of IP65 or IP67, depending on the model.

Product Classes: The encoders are categorized into three main classes: Basic, Standard, and Industrial. Each class is designed for specific applications, with the Basic class being cost-effective for simple measuring tasks, the Standard class for normal automation tasks, and the Industrial class for high activity rate applications, including those in explosive atmospheres.

Key Features: The encoders feature a compact installation space, with the wire only unwinding when movement occurs. They offer a variety of interfaces, including SSI, PROFIBUS DP, PROFINET IO, EtherCAT, and Ethernet IP, to ensure compatibility with different systems.

Dimensional Drawings: The document includes schematic diagrams and dimensional drawings for various encoder models, providing visual guidance for installation and integration into existing systems.

Ordering Information: Detailed order codes are provided for each product variant, along with measurement ranges, interfaces, and specific remarks to assist in selecting the appropriate encoder for specific applications.

Contact Information: For further assistance in selecting the most suitable products, TR-Electronic encourages contacting them via email at [email protected].

Overview
This document provides detailed information on wire-actuated encoders and magnetostrictive linear encoders, focusing on their dimensional drawings, specifications, and operational principles. It includes descriptions of various models, their features, and applications.

Wire-Actuated Encoders
The document lists several models of wire draw boxes, such as WDS and SL30 series, with varying lengths and dimensions. These models are presented with schematic diagrams, and detailed CAD data is available upon request. The wire draw boxes are designed without encoders, and additional components like ball joints, guide pulleys, and brush attachments are available as options.

Magnetostrictive Linear Encoders
The functional description explains how these encoders convert linear movements into electrical signals using a magnetostrictive wire and a non-contact permanent magnet. The document highlights the LMC55 model, which offers contact-free and wear-free scanning up to 20 meters, capable of measuring up to 30 positions simultaneously. It features a robust design with a flat housing, making it suitable for various industrial applications.

Features and Applications
The LMC55 model provides precise, absolute position measurement with a short cycle time and is protected by IP65 standards. It is suitable for pneumatic workstations, reel cutters, event technology, and more. The system is designed for easy installation and maintenance, with interchangeable modules that allow for flexible system expansion.

Technical Information
The document includes technical details on the operation of magnetostrictive encoders, emphasizing their reliability over long distances and their ability to handle multiple measurements simultaneously. It also describes the modular configuration of the LMC55 system, which can be easily expanded or repaired with minimal downtime.

Conclusion
This document serves as a comprehensive guide for selecting and implementing wire-actuated and magnetostrictive linear encoders, providing essential specifications, operational insights, and practical applications.

Overview: The document provides detailed technical specifications and descriptions of TR-Electronic's linear absolute position measuring systems, focusing on magnetostrictive technology. These systems are designed for applications requiring precise, touchless measurement in challenging environments, such as hydraulic cylinders in power plants and underwater facilities.

Key Specifications: The LMR70 system is highlighted for its triple-redundant design, ensuring long-term reliability even in difficult-to-access locations. It operates with a stainless steel tube capable of withstanding pressures up to 600 bar. The system offers a measurement range of up to 2 meters with resolutions of 12 or 16 bits and an internal reproducibility of 5 µm.

Product Features: The document details various models, including LA46, LMRI46, and LMR48, each with specific mechanical executions, ranges, and resolutions. The systems are compatible with multiple interfaces, including analog, SSI, Profibus, DeviceNet, and Ethernet/IP, allowing for flexible integration into different industrial setups.

Design and Installation: The encoders are available in tube and profile housings, with options for fixed or detachable tubes. This design facilitates easy maintenance and integration into existing systems. The document includes dimensional drawings and CAD data for precise installation guidance.

Applications and Recommendations: The systems are recommended for use in environments where traditional maintenance is challenging, offering solutions for extended system lifecycles without frequent servicing. The document suggests contacting TR-Electronic for assistance in selecting the most suitable product variant for specific applications.

Overview: This document provides detailed specifications and options for TR-Electronic's range of linear encoders, focusing on magnetostrictive technology. The products are designed for precise linear measurement in various industrial applications.

Product Specifications:

LP46, LMPI46, LMP30: These models offer a measurement range of 50 to 4000 mm, with a resolution of 0.005 mm for LP46 and LMPI46, and 0.01 mm for LMP30. They operate at a supply voltage of 24 VDC with a protection class of IP65.
LMP48: This model covers a range of 30 to 3000 mm, with a resolution of 0.05 mm and a protection class of IP67. It supports a wider supply voltage range of 9 to 36 VDC.
LA50, LA80: Designed for aggressive environments, these models are housed in plastic and offer a range of 100 to 1000 mm. They feature a high resolution of 0.001 mm for LA50 and 0.01 mm for LA80, with protection classes of IP68 and IP67 respectively.
LMC55: A cascadable model for long-distance measurement up to 20 m, with a resolution of 0.05 mm and a linearity deviation of less than 0.02%.

Key Features:

All models are designed for flexible orientation and are constructed with aluminum extruded profiles for durability.
Options include multimagnet configurations and ATEX-zone compatibility for hazardous environments.
Interfaces available include SSI, Profibus, DeviceNet, Profinet, EtherCAT, and more, ensuring compatibility with various industrial systems.

Applications: These encoders are suitable for applications requiring precise position measurement, such as in automation systems, liquid level measurement, and environments with aggressive chemicals.

Additional Information: Detailed dimensional drawings and CAD data are available upon request. For further assistance, customers are encouraged to contact TR-Electronic directly.

Specifications:
The document outlines the specifications for various TR-Electronic products, including linear encoders and laser distance measuring systems. Key specifications include operating temperature ranges from -30 to +85 °C, protection class IP65, and stray magnetic field less than 3 mT. The products are designed for high-resolution and accurate measurements in industrial environments.

Product Descriptions:
The document provides detailed descriptions of several product lines:

Linear Encoders: These include magnetostrictive and glass scale encoders, suitable for precise measurement in manufacturing settings. They offer features like absolute detection, virtual referencing, and compatibility with various interfaces such as PROFIBUS, CANopen, and EtherCAT.
Laser Distance Measuring Systems: These systems are capable of measuring long distances without contact, suitable for applications like warehouse setups and crane systems. They offer robust design, flexible programming, and options for integrated heating and high-temperature operation.

Ordering Information:
The document includes detailed ordering codes and descriptions for various components and systems, allowing customers to select products based on specific measurement lengths, resolutions, and interfaces.

Dimensional Drawings:
Schematic diagrams and dimensional drawings are provided for the products, with references to CAD data available on request. These drawings help in understanding the physical layout and installation requirements of the products.

Recommmendations:
The document suggests contacting TR-Electronic for assistance in selecting the most suitable products from their range. It also provides guidance on using their website to find further product information by entering order codes.

Overview: The document provides detailed information on TR-Electronic's laser distance measuring systems, barcode positioning systems, and intelligent compact drives. It includes product specifications, dimensional drawings, and suggested products for various applications.

Laser Distance Measuring Systems: The LE200 series offers different models with varying ranges and interfaces such as DeviceNET, Ethernet/IP, PROFINET, and EtherCAT. The LLB65 and LLB500 models are designed for non-contact measurement on natural surfaces, with the LLB500 capable of measuring up to 500 meters with a target plate. Key specifications include supply voltage, current consumption, measuring range, linearity deviation, and protection class.

Barcode Positioning System: The BE901 system uses visible red laser light for non-contact position measurement up to 10,000 meters. It is suitable for use on guided vehicles and offers interfaces like SSI and PROFIBUS. The system is easy to install and activate, with a robust design for various environmental conditions.

Intelligent Compact Drives: TR-Electronic's encoTRive compact drives integrate actuator, sensor, and control technology in one housing. These drives are suitable for various industries, including packaging, woodworking, and textile. They offer flexibility and cost-effectiveness for automating both simple and complex machine processes.

Dimensional Drawings: The document includes schematic diagrams and binding dimension drawings for specific order numbers, available on request or via the TR-Electronic website.

Conclusion: TR-Electronic provides a comprehensive range of products for precise measurement and automation, catering to diverse industrial needs. The integration of advanced technology in their products enhances productivity and simplifies machine design and operation.

Introduction
The document discusses the encoTRive series, a line of decentralized drive technology products designed for various applications ranging from simple actuating tasks to complex positioning tasks. The encoTRive series integrates power and positioning electronics, fieldbus technology, and gears, offering flexibility and innovation in drive configurations.

Key Features

Integration: The encoTRive series includes power and positioning electronics, a zero voltage safe encoder, and fieldbus technology, with optional holding brakes and different I/O configurations.
Variant Diversity: Offers diverse electronic functionality, numerous gear ratios, and gear types, including radial or axial shafts, solid or hollow shafts, and various gear types like planetary and worm gears.
Cross-Range Compatibility: All series are based on a common software platform, with the MD and MP series differing only in their absolute encoder and electronics.

Series Overview

MD Series: Designed for core process drives, featuring comprehensive electronic functions and high-quality gears. Suitable for special machine building with changing configurations.
MP Series: Focused on positioning drives, offering high precision and flexibility. Ideal for demanding positioning tasks and special machines.
MA Series: Configured for short-term and moderate intermittent operations, using brushed DC motors.

Technical Specifications
The document provides detailed technical data for various models within the MD and MP series, including nominal voltage, torque, power, speed, and encoder specifications. It also outlines the available interfaces and options like holding brakes and operator panels.

Applications
The encoTRive series is applicable in industries such as packaging, press, wood, glass, print, plastics, textile, and machine tools, offering solutions for automation tasks with different requirements.

Electric Motor Specifications
Technology: EC, electronically commutated motor with neodymium magnet
Protection Class: IP 50

Encoder Specifications
Technology: Absolute encoder, multi-turn
Positioning Resolution: 0.088˚ / 4,096 steps per revolution
Positioning Range: 65,536 revolutions
Positioning Accuracy: ±0.7˚ / ±8 steps

Gear Specifications
Type: Planetary gear / worm gear
Reductions: 4.5 … 512 / 5 … 75, reinforced 3 ... 710 / 8 ... 80
Torques S1 (S3): Up to (24/10) Nm, reinforced up to (100/30) Nm

Interfaces and Options
Special voltages for large production series
Optimal for easy positioning, broad format setting, high precision constant speed, handling systems, assembly devices, and special machines.

Technical Data for MA Series
Nominal Voltage: 24 VDC
Nominal Torque S1: 0.14 - 0.32 Nm
Nominal Power S1: 44 - 107 W
Nominal Speed S1: 3,000 - 3,200 min-1
Nominal Current S1: 2.7 - 5.8 A
Inertia Torque: 400 - 750 gcm2

MA Series Applications
Suitable for setting stops, positioning guide rails, aligning spray nozzles, and use in woodworking, packaging, and coating machines.

Precision Gears
Planetary Gear PLE 60: Suitable for applications with a backlash of approximately 15 arcmin, high efficiency, and acceptable shaft forces.
Angular Planetary Gear WPLE 60: 90° angle version of PLE 60 with similar features.
Harmonic Drive Gear HFUC-14: Backlash-free precision gear for applications requiring high torsional stiffness.

Reinforced Precision Gears
Planetary Gear PLE 80: Economical alternative to servo planetary gears with low backlash and high efficiency.
Angular Planetary Gear WPLE 80: 90° angle version of PLE 80 with similar features.

Simple Gears
Planetary Gear PLG 52: Suitable for applications with simple circumferential backlash.
Worm Gear SG 80: Suitable for confined installation spaces with low circumferential backlash requirements.

Drawings and Illustrations
Schematic diagrams are provided, with binding dimension drawings and CAD data available on request from the manufacturer's website.

Overview: The document provides technical specifications and features of various gear systems and communication interfaces used in industrial automation. It includes details on worm gears, reinforced simple gears, and communication protocols like PROFIBUS, PROFINET, and CANopen.

Worm Gears:

SGF 120: A worm gear with a solid shaft, suitable for confined spaces, offering continuous torque up to 30 Nm. Features include low circumferential backlash, selectable installation position, and full service life lubrication.
SGF 120 H: A hollow shaft version of SGF 120, also offering continuous torque up to 30 Nm, designed for highly confined spaces with similar features as SGF 120.

Reinforced Simple Gears: These gears are designed for specific models (MD xxx, MP xxx, MA xxx) and come with detailed dimensional drawings for precise installation and integration.

Communication Interfaces:

PROFIBUS: Utilizes the PROFIdrive V3.0 profile, supporting cyclic and acyclic data traffic with features like positioning and speed control.
PROFINET: Shares the same device profile as PROFIBUS, offering additional functions like alarm telegrams and simplified topology.
CANopen: Based on CiA DSP 402 profile, allowing free configuration of process telegrams with features like positioning and speed control.

Technical Communication Data: The document outlines the communication profiles, device profiles, address ranges, and bit rates for each protocol, emphasizing the flexibility and configurability of the systems.

Accessories and Tools:

EDT (EncoTRive-Control-Device-Tool): A parameterization and diagnosis tool for encoTRive drives, offering intuitive user interface and connection options via RS-232.
PC-USB to CANopen Converter: Enables connection to CANopen networks, ideal for mobile use.
Hand-held Operator Panel: Allows execution of simple drive functions without a bus connection, ensuring control change rights during service work.

Programming Tools: The document lists various software and adapters for configuring and connecting TR-Electronic measuring technology with fieldbuses or industrial ethernet, providing links for downloading necessary files.

Overview: This document provides detailed specifications and ordering information for various coupling products and accessories offered by TR-Electronic. It includes product codes, types, parameters, and dimensions for different coupling models, as well as additional mechanical accessories for rotary encoders.

Coupling Products:

CPS 22 Series: Available in configurations with and without form closure, and with one or two coupling elements. Shaft diameters range from 8mm to 30mm.
CPS 23 Series: Similar to CPS 22, with options for no form closure and form closure, accommodating shaft diameters from 8mm to 30mm.
CPS 30 Series: Offers no form closure and form closure options, with shaft diameters ranging from 10mm to 38mm.
SED, EKN, and GEL Series: These series provide various coupling options for specific shaft diameters, focusing on different mechanical and functional requirements.

Mechanical Accessories:

Bearing Modules: Available for different shaft diameters, these modules are essential for rotary encoder integration.
Mounting Brackets and Clamps: Various types are available to suit different installation needs, with specific dimensions and materials detailed.
Deflection Pulleys: Designed for wire-actuated encoders, available in simple and double configurations.

Dimensional Drawings: The document includes schematic diagrams and CAD data for specific order numbers, providing detailed installation and integration guidance.

Additional Information: For further product details, users are encouraged to enter the order number on the TR-Electronic website. The document also highlights the availability of accessories for linear encoders, including magnet rings and other components for seamless integration into various environments.

Product Specifications:
The document provides detailed specifications for various TRsystems products, including tablets, computers, and terminals. Key specifications include screen size, resolution, format, touch screen capabilities, operating voltage, temperature range, protection type, and mounting options. The products support various CPUs, drives, operating systems, and interfaces.

Screen and Display:
Screen sizes range from 7.0 inches to 21.5 inches with resolutions from 800x480 to 1920x1080. Formats include 16:9 Full HD and 16:10 WXGA. All screens feature glass touch multitouch capabilities.

Operating Conditions:
All devices operate at 24 VDC with a tolerance of +/- 20% and within a temperature range of 0 to 50 °C. Protection ratings vary from IP65 to IP20 depending on the product.

Mounting and Interfaces:
Mounting options include VESA, recessed, and DIN rail. Interfaces available are LAN, USB, RS232, and various fieldbuses.

CPU and Storage:
Devices are equipped with CPUs ranging from ARM Cortex to Intel® Core™ i7. Storage options include SSD, HDD, and various flash memory cards.

Operating Systems:
Supported operating systems include Windows® Embedded, Android, and Linux.

Additional Information:
The document includes links to detailed product documentation and encourages contacting TRsystems for configuration and availability inquiries.

Dimensional Drawings:
Schematic diagrams and dimensions for various products are provided, with references to obtain CAD data.

TR-Automation Services:
TR-Automation offers services in project management, construction, control technology, software development, and remote maintenance. They specialize in retrofitting and modernizing press plants, leveraging over 20 years of experience.

Overview
TR-Automation offers comprehensive retrofit services for press plants, focusing on modernizing and optimizing existing machinery and systems. Their services cover electro-construction, hydraulics, pneumatics, mechanics, programming, and service, ensuring that machines operate at peak efficiency and performance.

Key Services

Retrofit Projects: TR-Automation provides a complete package for retrofitting machines, ensuring transparency and alignment with client requirements from planning to employee training.
Cutting Systems: Modernization of coil and cutting systems to enhance precision, throughput, and availability while maintaining safety standards.
Blank Loaders: Overhaul and redesign of blank loaders to improve production performance and ensure smooth operation.
Automation Systems: Integration of modern automation components like transfer systems, feeders, and robots to boost efficiency.
IHU Systems: Upgrading Internal-High-Pressure Forming systems to state-of-the-art technology for improved efficiency and throughput.

Range of Services

Consulting and Analysis: Detailed assessment of current systems and process optimization.
Project Management: Comprehensive management from specifications development to risk analysis.
Construction and Development: Upgrades in electro, hydraulics, pneumatics, mechanics, and programming.
On-site Services: Assembly, installation, commissioning, and training.
Service and Support: Ongoing training, production supervision, and remote maintenance.

Technical Specifications

Programming: Includes programmable safety control, visualization, and various control algorithms for optimal system performance.
Electro Systems: Features programmable controls, visualization panels, sensors, and actuators for efficient operation.
Hydraulics/Pneumatics: Involves sealing valves, cylinders, and redesign of components for improved functionality.
Mechanics: Retrofitting mechanical systems to ensure reliable and efficient production processes.

Benefits of Retrofitting
Retrofitting offers cost optimization, increased productivity, and flexibility compared to purchasing new systems. It also provides tax advantages as modernization costs can be depreciated more quickly.

References
TR-Automation has worked with numerous high-profile clients, including automotive giants like Audi, BMW, and Volkswagen, showcasing their expertise and reliability in the industry.

Overview: The document discusses the features and benefits of the compactPRESS system, a process monitoring solution for punching and forming technology. It highlights the system's ability to enhance machine performance and appearance, making it comparable to new equipment.

Specifications: compactPRESS is designed to monitor and report on production processes with precision. It supports both digital and analog sensors, and offers a touch-pad operation for ease of use. The system is based on a reliable IPC, suitable for harsh conditions, and can be used as a standalone system or as part of a PLC subsystem.

Software Packages: Two software packages are available: compactPRESS ecoline and compactPRESS starline. Ecoline serves as the entry-level option, while starline offers high-end performance. Both packages ensure compatibility for data and variables.

Controls: The system includes various control groups such as Basic, Digital, Analog, Measuring, Process, Management, Interface, OEM, Tool, and Position Controls. Each group is tailored for specific tasks, from signal processing to data management and tool automation.

Additional Components: The document also describes additional components like the ioCONTROLLER for tasks beyond PLC capabilities, and the LVCpro 02-S charge amplifier for measuring press force using piezo sensors.

Tool and Machine Protection: The smartDIE-PRO 6 and PKM 2.000 systems provide tool and machine protection through continuous monitoring and safe operation features.

Overview of Sensors
Unidor offers a comprehensive range of sensors designed specifically for punching and forming processes. These sensors convert mechanical quantities such as force, pressure, sound, vibrations, travel, positions, and movement into digital or analog signals. This conversion is crucial for visualization, optimization, measurement, monitoring, and logging of processes. The types of sensors include digital single-beam, digital multi-beam, analog, digital inductive, reflex scanners, piezoelectrical, and analog eddy-current sensors.

Connection Boxes
Various connection boxes are available, including digital, analog, and EtherCAT fieldbus connection boxes. These boxes support multiple channels and are designed for tool protection and sensor connectivity.

Services and Project Management
Unidor provides extensive services including pre-sales consultation, project planning, and after-sales support. They offer training for employees to enhance their skills and ensure the reliability of electrical systems and equipment. The service is flexible and available around the clock.

Interfaces
TR-Electronic provides a variety of interfaces to suit different applications, ensuring reliability and ease of installation. The interfaces include SSI, parallel, analog, PROFIBUS, CANopen, DeviceNET, PROFINET, EtherNet/IP, POWERLINK, EtherCAT, and Sercos III. Each interface is designed to meet specific control technology requirements, focusing on efficiency, safety, speed, and functionality.

Special Bits and Scaling Parameters
Special bits such as overspeed, limit switches, and movement detection are programmable in TR-Electronic rotary encoders. Scaling parameters allow for changes in output resolution and gear functions for rotary axes. The SSI interface supports synchronous serial transfer with high transfer rates, while parallel interfaces transmit digital position values through separate lines for each signal bit.

Analog Interfaces
Despite the rise of Industrial Ethernet, analog interfaces remain prevalent. TR-Electronic offers rotary and linear encoders with analog interfaces, providing solutions for specific problems. These interfaces can output position and speed values, with options for high accuracy and resolution.

Specifications:
The document discusses various specifications for encoders and sensors, focusing on high-resolution encoders for low-speed applications. It details voltage and current output ranges, including 0-10V, -10 to +10V, 0-5V for voltage, and 0-20mA, 4-20mA for current. The importance of minimal internal resistance in subsequent electronics is highlighted to ensure accurate signal transmission.

Analog Interfaces:
Analog interfaces are explained with emphasis on voltage and current outputs. The document describes how current outputs use a "live zero" (4mA) to detect cable breaks. It also covers current sink interfaces that use a 2-wire connection and scaling methods for position or speed measurement.

Characteristic Curves and Scaling:
Different characteristic curves, such as symmetrical and polynomial curves, are used for customized sensors. Scaling is achieved through software or potentiometers, with setpoint inputs for linear encoders to define output ranges.

Cam Groups:
Cam groups are used for precise actuator control, with electronic cam groups offering programmable cam tracks and switching points. These are used in applications like packaging machines.

Safety Transmission:
Safety protocols like PROFIsafe and openSAFETY are discussed for safe communication with safety-oriented devices. These protocols are used with PROFIBUS, PROFINET, and other networks for SIL3/PLe certified devices.

Drive Technology and Communication Standards:
The document covers various communication standards such as PROFIdrive, CANopen, DeviceNet, and EtherNet/IP. Each standard's benefits, programmable parameters, and compatibility with different devices are detailed. The importance of standardized communication for interoperability across manufacturers is emphasized.

Industrial Ethernet Interfaces:
PROFINET and EtherCAT are highlighted as real-time Ethernet technologies. PROFINET offers modular functionality with different real-time classes, while EtherCAT provides real-time capabilities through a mixed polling and time slot process.

Overview of EtherCAT and Sercos III Technologies
EtherCAT, developed in 2003, is an open standard for communication between control systems and peripheral devices like I/O systems, drives, sensors, and actuators. It is part of the ISO 15745-4 standard and was published by the IEC in 2005. The EtherCAT Technology Group (ETG) oversees its development.

Sercos III is the third generation of the Sercos interface series, based on Ethernet standard IEEE 802.3, and is part of international standards IEC 61800-7, IEC 61784, and IEC 61158. It provides a real-time, non-proprietary communication solution for industrial automation, enabling network-enabled automation devices.

Programmable Parameters
Key programmable parameters include counting direction, scaling function, preset adjustment, total measuring length in steps, numerator/denominator revolutions, speed resolution, and Layer Setting Services (LSS) for Node ID and baud rate.

TR-Electronic Product Offerings

Rotary Encoders: Available in absolute and incremental types, with optical and magnetic scanning functions, suitable for various applications including medical engineering.
Linear Encoders: Measure linear motions with systems capable of measuring up to 20 m, and laser systems up to 240 m.
Motion Drives: Includes servo drives, compact drives, and process drives, compatible with field bus systems like PROFIBUS, PROFINET, and CANopen.
Automation Components: Industrial PCs, PLCs, HMI controllers, and field bus I/O modules for automation solutions.

Global Presence
TR-Electronic has a global presence with offices and partners in countries including Argentina, Australia, Austria, Belgium, Brazil, Canada, Chile, China, Czech Republic, Denmark, Finland, France, Great Britain, India, Israel, Italy, Japan, Mexico, Netherlands, Norway, Peru, Poland, Republic of Korea, Russia, Saudi Arabia, Singapore, Slovenia, South Africa, Spain, Portugal, Sweden, Switzerland, Taiwan, Thailand, Turkey, and the USA.

Catalog excerpts

Editorial Dear Customers, Thank you for more than 30 years of loyalty! You, our customers, are the focus of all our efforts. We use all our innovative capabilities to constantly develop new products that will provide you with the best solution to meet the challenges of the marketplace. To help you ﬁnd the right sensor quickly and easily, we have provided an overview of the extensive range of TR sensors. From absolute or incremental rotary encoders, linear encoders, programmable or non-programmable, draw-wire encoders, laser-based sensors, to different ﬁelds of application such as safety-oriented...

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Three Steps Towards Your Specific TR-Sensor 10 TR-Electronic - Innovative and Successful 12

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Three Steps Towards Your Speciﬁc TR-Sensor 1st step You know which sensor type you need: Open to the relevant sensor chapter (from page 36). OR You have a technical problem and are looking for a sensor solution: Open to the "Application" chapter (from page 218) and look for the most appropriate solution in the listed examples. You can choose the relevant sensor chapter from the listed sensors. OR You have speciﬁc tasks which are not covered by standard sensors: Then we will work with you to develop solutions individually tailored to your task and show you what TR's innovative sensor technology...

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3rd step Select your preferred type from the "Suggested products" table. Optional – further product information For further product information simply enter the order number in the search ﬁeld at www.tr-electronic.com. Here you will ﬁnd data sheets - CAD drawings - Interface descriptions - Operating instructions - Brochures and much more. Further product information 1. Enter order code into … 2. Searchﬁeld (top right) on www.tr-electronic.com 3. Choose desired information Note This catalog provides an overview of the TR product portfolio. The combination of interfaces, housing options and ﬂanges,...

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TR-Electronic – Innovative and Successful We provide: Measurement and control systems for automation technology When industrial processes need to run smoothly and reliably, measurement and control solutions from TR-Electronic play their part. When a theater curtain goes up, for example, systems made by TR monitor the complex stage technology. People and machines work safely together and the audience enjoys a perfect production. Wind energy plants generate electricity with maximum efﬁciency thanks to optimally aligned rotor blades - controlled by TR solutions. Our team spirit helps us leave our...

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Technology leader and quality from the very start TR-Electronic develops, manufactures and sells sensors and actuators for industrial applications in automation technology. In order to better integrate the individual areas of expertise and make them more transparent for our customers, we have organized the company into business units: Products in the Rotary Encoders Business Unit with optical or magnetic scanning are required to detect the angular movement of a rotating shaft. Modern production technology in the SMD department Magnetostrictive linear encoders measure the position of a linear...

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Based in the region, present throughout the world Characterized by the typical Swabian inclination to hard work, TR-Electronic has strong regional roots while at the same time being active throughout the world. Its most important customer is the mechanical and plant engineering industry, which has a strong tradition in Germany. In addition to the primary location of Trossingen, our subsidiaries and technical sales partners in Europe, the USA, Canada, Brazil and Asia offer professional advice and project planning and ensure worldwide access to the TR product range. TR's sales subsidiary established...

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30 years of experience TR-Electronic has been developing and producing angular and position measuring technology for over three decades. Its experience and expertise goes far beyond the pure conversion of mechanical positions into electronic signals. On the following pages we have set out some of our technologies and specialties. We use these to produce your rotary encoder, linear encoder, positioning drive or automation solution to optimally measure, control and regulate your processes – with the experience of more than 30 years as a pioneer in industrial position measuring technology.

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Functional Safety Many applications in automation technology demand the highest safety requirements. Different Safety Integrity Levels (SIL) or Performance Levels (PL) are required, depending on the field of application. TR offers suitable sensor solutions for the common SIL3 / PLe or SIL2 / PLd. These devices are developed and produced in accordance with the valid regulations and standards. Development and production are certified by independent bodies. Absolute rotary encoder with SIL3 / PLe By using SIL3/PLe-certified products, you will achieve maximum safety in common workplaces or in environments...

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Cascadable linear encoders up to 20 m Wire-actuated encoders are subject to wear, while laser measuring systems cannot acquire several positions simultaneously in the same clear width. Magnetic tapes are susceptible to ferromagnetic chips, position marks read optically with readers can become soiled, and magnetostrictive measuring systems are limited in their measuring, length glass scales are priceless from certain measurement lengths. With LMC 55 we close this gap: Up to 30 positions are acquired simultaneously. The moving part is a passive magnet, which does not require a power supply. The...

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Heavy duty – rotary encoder in gas-tight, welded stainless steel housing up to IP69K The 36 series - developed for growing requirements. The new, compact single-turn rotary encoder CMV 36 S has a completely encapsulated electronics unit. There is no rotating feedthrough. The position information is transferred contactlessly through a ﬁxed housing wall. The rotary encoder is protected from dust and water, and is also used in applications with changing temperatures (risk of condensation) or for speed monitoring. The maximum achievable tightness corresponds to a rating of IP69K. This rotary encoder...

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