EA-ELR 10000 4U

EA-ELR 10000 4U
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EA-ELR 10000 4U

Product catalog summary
General Information
  • Document Usage: The manual should be kept near the equipment for reference and is available online for updates.
  • Warranty: EA Elektro-Automatik guarantees equipment functionality and performance under specified terms.
  • Liability: The manufacturer is not liable for misuse or unauthorized modifications.
  • Disposal: Equipment must be returned to the manufacturer for disposal per European regulations.
  • Product Key: Includes details like maximum current, voltage, and features such as water cooling.
Intended Usage
  • The equipment is designed as a variable voltage and current source or sink, suitable for 19” rack installation.
  • Non-intended usage can lead to damage, which is the operator's responsibility.
Safety
  • Safety Notices: High voltage parts must be covered during operation. Follow safety rules such as disconnecting power.
  • Operator Responsibility: Operators must ensure safety regulations are followed.
  • User Requirements: Only qualified individuals should operate the equipment.
User Requirements and Responsibilities
Only trained individuals are permitted to operate the equipment. Operators must adhere to safety regulations and understand the operating manual.
Alarm Signals
The equipment provides various alarm signals for conditions like OverTemperature, OverVoltage, and OverCurrent, each with specific implications.
Functionality Test
Operators must decide when to test the device's functionality, involving disconnecting cables and measuring current and voltage.
Technical Data
Operating Conditions: The device operates between 0°C to 50°C and must be acclimatized if condensation occurs. It should be used in dry rooms with sufficient air circulation.
General and Specific Technical Data
Display and Controls: Features a 5” color TFT touch screen and rotary knobs.
AC Input: Supports various voltage ranges with a power factor of approximately 0.99.
DC Input: Includes specifications for constant voltage, current, and power modes.
Protective Functions: Includes overvoltage, overcurrent, and overpower protections.
Interfaces: Supports USB, Ethernet, and optional interfaces like CAN and RS232.
Safety and Environmental Conditions
Complies with safety and EMC standards, operates within specific temperature and humidity ranges, and is designed for use up to 2000 meters altitude.
Mechanical Construction
Features forced air cooling, with dimensions and weight specified for standard and water-cooled versions.
Technical Specifications for Models
Includes detailed specifications for various models, including voltage, current, and power ranges.
Specifications and Features
The ELR 10000 4U series are energy-recovering electronic loads with up to 95.5% efficiency, capable of feeding consumed DC energy back into the mains.
Control Elements
Features a touchscreen display, rotary knobs for adjustments, and a USB port for data transfer.
Construction and Function
Constructed with digital, microprocessor-controlled components, allowing for firmware updates.
Scope of Delivery and Accessories
Includes the electronic load device, remote sensing plugs, USB cable, and terminal covers.
Options
Available options include 19" power racks and water cooling systems.
Device Overview and Remote Control
Comes with a driver for remote control via Mod-Bus RTU protocol or SCPI language.
Interface Module Slot
Supports various modules like CANopen and RS232, requiring the device to be powered off during changes.
Analog Interface
Allows remote control via analog or digital signals.
Share BUS Connector
Used for parallel operation in a master-slave setup.
Installation & Commissioning
Includes guidelines for transport, storage, and installation, emphasizing safety and compliance with local regulations.
Cooling System Specifications
Details the water cooling system, emphasizing the importance of maintaining sufficient water flow.
Operation and Supervision
Continuous monitoring of the dew point is essential to prevent condensation.
AC Supply Connection
Only qualified personnel should connect the device to an AC supply, with specific requirements for cable cross-sections and external fusing.
DC Source Connection
Heavy DC cables require strain relief, and proper cable cross-section is crucial.
Remote Sensing Connection
Effective during constant voltage operation, with proper connection crucial to avoid damage.
Interface Module Installation
Optional modules can be retrofitted, with settings checked upon installation.
Module Insertion and Removal Guidelines
Ensure the device is powered off before inserting or removing a module.
Connection Guidelines
Includes guidelines for analog interface, Share Bus, and USB port connections.
Initial Commissioning
Ensure cables have satisfactory cross-section and verify factory settings.
Operation and Safety Notes
Only trained personnel should operate the device, with optimal operation between 50% and 100% voltage and current.
Operating Modes
Includes voltage, current, power, and resistance regulation modes.
Dynamic Characteristics
Characterized by short rise and fall times of current, with adjustments for stability.
Alarm Conditions
Includes power fail and overtemperature alarms.
Overvoltage Protection
An overvoltage alarm deactivates the DC power stage if voltage exceeds the set threshold.
Overcurrent Protection
An overcurrent alarm deactivates the DC power stage if current exceeds the set limit.
Overpower Protection
An overpower alarm deactivates the DC input if power exceeds the set limit.
Share Bus Fail
An alarm deactivates the DC power stage if there is a wiring issue in the Share bus.
Manual Operation
Includes procedures for switching on and off, and configuration via menu.
Configuration via Menu
Allows configuration of operating parameters, protection thresholds, and user events.
Profibus and Profinet Configuration
Includes settings for function tags, location tags, and network settings.
Network Settings
Includes DHCP, IP address, and port range configurations.
CAN Bus Settings
Includes baud rate, ID format, and bus termination settings.
RS232 Settings
Includes baud rate and fixed serial settings.
Communication Protocols
Includes SCPI and ModBus protocol settings.
HMI Setup
Includes language, sound, and backlight settings.
Adjustment Limits
Set values adjustable from 0 to 102%, with specific limits for voltage.
Operating Modes
Modes switchable via knobs or direct input.
DC Input Control
Manual or remote switching via interfaces.
Data Logging
USB stick recording supported, files in CSV format.
USB Logging
Includes advantages, restrictions, and configuration for USB logging.
Quick Menu
Allows quick access to frequently used features.
Graph Feature
Visual depiction of voltage, current, and power values.
Remote Control
Possible via built-in interfaces or optional modules.
Specifications
Includes analog output, digital input, and digital output specifications.
Procedures
Includes switching DC input and remote control procedures.
Alarms and Monitoring
Includes device alarms and user-defined events.
Locking the Control Panel (HMI)
Includes procedures for locking and unlocking the control panel.
Loading and Saving User Profiles
Supports a default profile and up to 5 user profiles.
Function Generator Overview
Includes operation and configuration of various signal forms.
Function Generator Operation
Includes operation with set values for voltage, current, and power.
Manual Operation and Function Selection
Includes selection and configuration of functions via touch screen.
Specific Functions
Includes sine wave, triangular, rectangular, and trapezoidal functions.
Overview
Outlines configuration and application of voltage and current functions.
Specifications
Includes parameters for configuring sequence points and arbitrary functions.
Arbitrary Function
Allows creation of complex voltage or current curves.
Loading and Saving Configurations
Sequence points can be saved to or loaded from a USB stick.
Ramp Function
Includes configurable parameters for ramp-up or ramp-down.
IU Table Function
Allows setting a DC input current based on voltage.
Applications and Examples
Provides examples of different sequence point configurations.
File Specifications for USB Loading
Includes requirements for files used in USB loading.
Loading IU Table Procedure
Includes steps for loading IU tables.
Battery Test Function
Designed for discharging batteries, with static and dynamic modes.
MPP Tracking Function
Simulates solar panel MPP tracking with four modes.
Specifications and Procedures
Includes procedures for saving result data from MPP4 mode.
Remote Control of Function Generator
Can be remotely controlled using external documentation.
Parallel Operation in Master-Slave Mode
Describes wiring and setup of the Share bus and master-slave bus.
Mixed Systems and Configuration
Discusses operation of mixed systems with different power classes.
Operating the Master-Slave System
Once configured, operates as a single unit with the master controlling the slaves.
Alarms and Problem Situations
Outlines potential problem situations in master-slave operation.
Alarm Management
Each unit monitors its own parameters for overvoltage, overcurrent, and overpower.
Series Connection
Series connection of electronic loads is prohibited.
SEMI F47 Compliance
Devices must operate during AC supply undervoltage sags.
Maintenance and Cleaning
Regular maintenance is not required, but fan cleaning may be necessary.
Fault Diagnosis and Repair
Users should not attempt repairs; contact the supplier for guidance.
Troubleshooting
Includes safety measures for potential hazards.
Contact and Support
Repairs are generally handled by the manufacturer, with contact information provided.
See more

Catalog excerpts

EA-ELR 10000 4U-1

EA-ELR 10000 4UProgrammable Electronic DC Loads with Energy Recovery 33200800_manual_elr_10000_4u_30kw_en_03 © EA Elektro-Automatik in 2022, this information is subject to change without notice

 Open the catalog to page 1
EA-ELR 10000 4U-2

1.1 About this document 5 1.1.4 Symbols and warnings in this document 5 1.6.1 Symbols and warnings on the device 7 1.8.1 Approved operating conditions 11 1.8.2 General technical data 11 1.8.3 Specific technical data 12 1.9.7 USB port (rear side) 26 1.9.8 Interface module slot 26 1.9.11 "Sense” connector (remote sensing) 27 2.2 Unpacking and visual check 29 2.3.1 Safety procedures before installation and use 29 2.3.4 Connection to water supply (WC models) 32 2.3.8 Connection of remote sensing 38 2.3.9 Installation of an interface module 39 2.3.10 Connection of the analog interface 40 2.3.12 Connection...

 Open the catalog to page 2
EA-ELR 10000 4U-3

3.5.3 Remote control via a digital interface 59 3.5.4 Remote control via the analog interface 61 3.6.2 Device alarm and event handling 65 3.7 Locking the control panel (HMI) 68 3.8 Locking the adjustment limits and user profiles 68 3.9 Loading and saving user profiles 69 3.10.5 Sine wave function 72 3.10.12 IU table function (XY table) 80 3.10.13 Battery test function 81 3.10.15 Remote control of the function generator 86 3.11.1 Parallel operation in master-slave (MS) 87 4.2 Fault finding / diagnosis / repair 92 4.2.2 Trouble-shooting device problems 93 The part of this document that deals with...

 Open the catalog to page 3
EA-ELR 10000 4U-4

© EA Elektro-Automatik in 2022, this information is subject to change without notice 33200800_manual_elr_10000_4u_30kw_en_03 4

 Open the catalog to page 4
EA-ELR 10000 4U-5

This document is to be kept in the vicinity of the equipment for future reference and explanation of the operation of the device. This document is to be delivered and kept with the equipment in case of change of location and/or user. The most recent issue of this document can be found online, on our website. Modification and partial or complete usage of this PDF document for other purposes as intended are forbidden and breach may lead to legal process. This manual is valid for the following equipment and its variants: 1.1.4 Symbols and warnings in this document Warning and safety notices as well...

 Open the catalog to page 5
EA-ELR 10000 4U-6

A piece of equipment which is intended for disposal must, according to European laws and regulations (ElektroG, WEEE) be returned to the manufacturer for scrapping, unless the person operating the piece of equipment or another, delegated person is conducting the disposal. Our equipment falls under these regulations and is accordingly marked with the following symbol: The device contains a Lithium battery cell. Disposal of that battery follows the above stated rule or specific local regulations. Decoding of the product description on the label, using an example: EA-ELR 10080 - 1000 4U xxx Options...

 Open the catalog to page 6
EA-ELR 10000 4U-7

The equipment is intended to be used only as a variable voltage and current source or only as a variable current sink. Furthermore it's only intended to be used installed and operated in suitable equipment (19” rack or similar), together with a rigid, non-retractable AC supply connection. Typical application for a voltage source is DC power supply to any relevant user, including when used as battery charger to test charge various battery types, and for current sinks the replacement of an ohmic resistor by an adjustable electronic DC load in order to load relevant voltage and current sources of...

 Open the catalog to page 7
EA-ELR 10000 4U-8

Safety notices • Electrical equipment operation means that some parts accessible on the outside of the device can be under high voltage. Therefore all parts under voltage must be covered during operation! This basically applies to all models. • The DC terminal is isolated from the AC input and not connected to ground internally. Hence there can be dangerous potential between the DC poles and PE, for instance caused by a connected external source application. Due to charged capacitors this could even be true if the DC input or the device are already switched off. • Do not insert any object, particularly...

 Open the catalog to page 8
EA-ELR 10000 4U-9

Operator is any natural or legal person who uses the equipment or delegates the usage to a third party, and is responsible during its usage for the safety of the user, other personnel or third parties. The equipment is in industrial operation. Therefore the operators are governed by the legal safety regulations. Alongside the warning and safety notices in this manual the relevant safety, accident prevention and environmental regulations must also be applied. In particular the operator has to • be acquainted with the relevant job safety requirements • identify other possible dangers arising from...

 Open the catalog to page 9
EA-ELR 10000 4U-10

The equipment offers various possibilities for signaling alarm conditions, however, not for danger situations. The signals may be optical (on the display as text or via LED), acoustic (piezo buzzer) or electronic (pin/status output of an analog interface). All alarms will cause the device to switch off the DC input. For details about the different alarms refer to section "3.3. Alarm conditions". The meaning of the signals is as follows: The operator of the device must decide when to check the device for correct functionality, by whom and how often. The when could either be before every use or...

 Open the catalog to page 10
EA-ELR 10000 4U-11

Technical Data Approved operating conditions Ambiance The allowed ambient temperature range for operation is 0 °C (32 °F) to 50 °C (122 °F). During storage or transport, the allowed range extends to -20 °C (-4 °F) to 70 °C (158 °F). In case water condensation occurred due to transport, the device must be acclimatized prior to operation for at least 2 hours, ideally in a place with good air circulation. The device is intended to be operation in dry rooms. It must not be exposed or operated to extreme dust, high air humidity, danger of explosion and aggressive chemicals polluting the air. The operating...

 Open the catalog to page 11
EA-ELR 10000 4U-12

Specific technical data General specifications AC input Voltage, Phases Range 1: 208 V, ±10%, 3ph AC (with DC input power derating to 18 kW) Range 2: 380 - 480 V, ±10%, 3ph AC Power factor Leakage current Inrush current / Phase current Overvoltage category DC input static Load regulation CV ≤0.05% FS (0 - 100% load, constant input voltage and constant temperature) ≤0.01% FS (208 V - 480 V AC +10% input voltage, constant load and constant temperature) ≤0.02% FS (during 8 h of operation, after 30 minutes warm-up, at constant input voltage, load and temperature) ≤30ppm/°C (after 30 minutes of warm-up)...

 Open the catalog to page 12

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.