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Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation

Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation
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Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation

Product catalog summary
General Description
The TYCO Model AV-1-300 Alarm Check Valves are designed for wet pipe fire protection systems and can be installed vertically or horizontally. They trigger alarms when water flow matches the discharge rate of activated sprinklers. A Model RC-1 Retard Chamber is recommended for systems with variable pressures to prevent false alarms.
Technical Data
  • Approvals: UL and C-UL Listed, FM Approved
  • Working Pressure: 20 to 300 psi (1.4 to 20.7 bar)
  • End Connections: Groove x Groove, Flange x Groove, Flange x Flange
  • Materials: Ductile iron body, bronze seat ring, stainless steel or ductile iron clapper
Operation
Upon system pressurization, the clapper closes, sealing the alarm port. When a sprinkler activates, the clapper opens, allowing water to flow through the alarm port, triggering alarms. The system is designed to prevent false alarms from transient pressure surges.
Design Criteria
Consider water disposal during system draining or testing. Vertical installations require upward flow, while horizontal installations need the drain connection pointing down. Proper venting is necessary to prevent intermittent alarms caused by trapped air.
Installation
Ensure proper trim installation as per instructions to maintain functionality and compliance. Install valves in visible and accessible locations, and ensure drainage systems prevent freezing. A vent connection is recommended to minimize false alarms.
Setting Procedure
Steps include opening gauge test valves, ensuring handhole cover bolts are tight, and slowly filling the system to avoid triggering alarms. Notify relevant authorities before testing or setting the system.
Specifications
The document details specifications for the Model AV-1 Alarm Valve, available in sizes 4 inch (DN100), 6 inch (DN150), and 8 inch (DN200). It includes components such as pressure gauges, alarm control valves, and fittings, all galvanized as standard.
Installation Dimensions
Figures provide detailed installation dimensions for the AV-1-300 Alarm Check Valves in both inches and millimeters, including plan and elevation views for different configurations.
Care and Maintenance
Procedures emphasize notifying authorities before maintenance, compliance with NFPA standards, and periodic verification of alarm operation. The inspection procedure includes testing alarms, cleaning strainers, and ensuring proper water flow.
Inspection Procedure
Performed quarterly by a qualified service, it involves notifying authorities, testing alarms, verifying water flow, and cleaning strainers, especially in systems using water with suspended matter.
Sprinkler System Drain-Down
Involves closing the main control valve, opening vent connections, and ensuring the supply pressure gauge reads zero before maintenance. Steps for addressing leakage from the alarm line drain are provided.
Leakage from Alarm Line Drain
Steps include flushing debris from valves and determining the source of leakage. If necessary, drain the system and inspect components like the Handhole Cover and Clapper Assembly.
Installation and Maintenance Procedures
  • Handhole Cover Installation: Align the gasket and cover with the valve body, apply LOCTITE No. 242 to hex bolt threads, insert bolts, and tighten using a crossdraw sequence to specified torque values.
  • Alarm Valve Operation: Follow the Setting Procedure section to return the valve to operation.
Troubleshooting
  • Clogged Alarm Line Drain: Clean the screen protecting the Restriction Assembly drain orifice if water flow is restricted during an alarm test.
  • Loss of Excess System Pressure: Check for leakage from the alarm line drain and bypass check valve, and inspect the sprinkler system for leaks.
  • Excess Pressure Due to Thermal Expansion: Install a pressure relief valve to manage pressure increases in wet pipe systems exposed to high temperatures.
  • False Alarms: Address causes of leakage and pressure loss, and refill the sprinkler system as per the Setting Procedure.
  • Intermittent Alarms: Check for binding in the water motor alarm drive shaft and ensure steady supply pressure.
Specifications and Ordering Information
  • Torque Specifications: Maximum torque values for handhole cover bolts are provided for different valve sizes.
  • Ordering Procedure: Contact local distributors for availability and specify the full product name and part numbers for Model AV-1-300 Valves.
  • Valve Configurations: Various configurations are available with different flange, threaded port, or groove outside diameter options.
Accessories and Replacement Parts
  • Accessories such as the Model RC-1 Retard Chamber and Model PS10-2 Potter Electric Waterflow Pressure Alarm Switch are available for specific conditions.
  • Replacement parts can be specified for use with the Model AV-1-300 Alarm Check Valve.
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Catalog excerpts

Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation-1

Worldwide Contacts tuca m Fire Protection Products General Description The TYCO Model AV-1-300 Alarm Check Valves are divided seat ring, rubber-faced clapper, waterflow alarm check valves that are intended for use in wet pipe (automatic sprinkler) fire protection systems. They may be installed vertically or horizontally1, and they are designed to automatically actuate electric and/or hydraulic alarms when there is a steady flow of water into the system that is equivalent to the discharge rate of one or more sprinklers. A separately ordered Model RC-1 Retard Chamber (Ref. Technical Data Sheet TFP920) is required for installations subject to variable pressures. It is used to help prevent false alarms associated with pressure variations in public water supplies. The AV-1-300 Alarm Check Valve Trim includes pressure gauges to monitor system pressure conditions, a bypass check valve, a main drain valve, and an alarm test valve. The bypass check valve reduces the possibility of false alarms by permitting slow as well as small transient increases in water supply pressure to be passed through to the system without opening the waterway clapper. The TYCO Model AV-1-300 Alarm Check Valves described herein must be installed and maintained in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (NFPA), in addition to the standards of any authorities having jurisdiction. Failure to do so may impair the integrity of these devices. The owner is responsible for maintaining their fire protection system and devices in proper operating condition. Contact the installing contractor or product manufacturer with any questions. Technical Data Approvals UL and C-UL Listed FM Approved Working Water Pressure Range 20 to 300 psi (1,4 to 20,7 bar) Friction Loss Refer to Graph A. End Connections Groove x Groove Flange x Groove Flange x Flange Refer to Table A for size applicability Weights Refer to Table A. Physical Characteristics The body is ductile iron, the hand-hole cover is ductile iron, and the seat ring is bronze. The clapper for the 2-1/2 inch (DN65) valve size is stainless steel. The clapper for the larger valve sizes is ductile iron. All valve sizes utilize an EPDM clapper facing. Flanged connections are available drilled per ANSI, ISO, AS, and JIS specifications as detailed in Table B. Threaded port connections for the AV-1-300 Valves are available NPT threaded or threaded per ISO 7-1 as detailed in the Ordering Procedure section. Valves with NPT threaded ports will readily accept the trim arrangements detailed in Figures 4 through 6. ®c®<a> APPROVED

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Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation-2

REPLACEMENT PARTS NO. DESCRIPTION P/N NOTES: 1. F x F valve shown for reference; components for G x G and F x G valves are shared. 2. NR: Not Replaceable 3. CH: Common Hardware Nominal Valve Size Inches (DN) TABLE A MODEL AV-1-300 ALARM CHECK VALVE AVAILABLE VALVE END CONNECTIONS AND VALVE WEIGHTS

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Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation-3

Nominal Valve Size Dim. A Bolt Circle Diameter Dim. B Bolt Hole Diameter Qty. N Number of Bolt Holes 1 Same drilling as for B16.5 (Class 150) and B16.42 (Class 250). 2 Same drilling as for BS 4504 Section 3.2 (PN10) and DIN 2532 (PN10). 3 Same drilling as for BS 4504 Section 3.2 (PN16) and DIN 2532 (PN16).

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Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation-4

Operation When the fire protection system is initially pressurized, water flows into the system until the water supply and system pressure become equalized, and the torsion Spring closes the Waterway Clapper in the Alarm Check Valve. Once the pressures stabilize, the Alarm Check Valve is in service and the centrally located groove in the Seat Ring is sealed. Consequently, with the Alarm Check Valve set for service, there is no flow through the alarm port to the alarm devices (i.e., water motor alarm and/or pressure alarm switch). When there is a steady flow of water into the sprinkler system...

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Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation-5

that the flow out of the system through the test valve or a single sprinkler is very small relative to the flow that can be passed through the valve. This difference increases with valve size. If the system were free of trapped air, flow in would equal flow out and the Waterway Clapper would always stabilize at some open position (as needed to accommodate the required flow). With trapped air in the system, however, the Waterway Clapper first opens wider since the system initially demands greater flow until the air pockets are compressed (back to nearly the supply pressure), and then it will tend...

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Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation-6

1 300 psi/ 2000 kPa Water Pressure Gauge . . 2 2 1/4" Gauge Test Valve . .2 3 1/2" Swing Check Valve .2 8 External By-Pass Tube . . 1 NOTES: 1. All Fittings and Nipples are galvanized (Standard Order). 2. CH: Common Hardware.

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Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation-7

1 300 psi/ 2000 kPa Water Pressure Gauge . . 2 2 1/4" Gauge Test Valve . .2 3 1/2" Swing Check Valve . 2 27 Select Nipple per Table . . 2 CH 28 Select Nipple per Table . . 2 CH NOTES: 1. Install subassemblies in alphabetical order. 2. All Fittings and Nipples are galvanized (Standard Order). 3. CH: Common Hardware. LOCATION FOR OPTIONAL ELECTRICALLY SUPERVISED N.O. ALARM CONTROL VALVE

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Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation-8

1/2 INCH NPT CONNECTION FOR WATERFLOW PRESSURE ALARM SWITCH NOTES: 1. Install subassemblies in alphabetical order. 2. All Fittings and Nipples are galvanized (Standard Order). 3. CH: Common Hardware. 3/4 INCH NPT CONNECTION FOR WATER MOTOR ALARM 1/2 INCH NPT CONNECTION FOR WATERFLOW PRESSURE ALARM SWITCH LOCATION FOR OPTIONAL ELECTRICALLY SUPERVISED N.O. ALARM CONTROL VALVE ALARM TEST VALVE (NORMALLY CLOSED) 3/4 INCH NPT CONNECTION FOR WATER MOTOR ALARM MODEL RC-1 RETARD CHAMBER ORDERED SEPARATELY (FOR VARIABLE PRESSURE SYSTEMS) 15 20 LOCATION FOR OPTIONAL ELECTRICALLY SUPERVISED N.O. ALARM CONTROL...

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Model AV-1-300 Alarm Check Valve, 300 psi (20,7 bar) 2-1/2, 4, 6 & 8 Inch (DN65, DN100, DN150 & DN200) Vertical or Horizontal* Installation-9

NOTES: 1. All Fittings and Nipples are galvanized (Standard Order). 2. CH: Common Hardware. LOCATION FOR OPTIONAL ELECTRICALLY SUPERVISED N.O. ALARM CONTROL VALVE ORDERED SEPARATELY (FOR VARIABLE PRESSURE SYSTEMS) 1 300 psi/ 2000 kPa Water Pressure Gauge . .2 92-343-1-005 8 External By-Pass Tube . . 1 92-304-1-017

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.