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SERIE LOGICA FLEXIBLE

SERIE LOGICA FLEXIBLE
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SERIE LOGICA FLEXIBLE

Product catalog summary
Overview: The document provides a detailed overview of the Logica series of pad printing machines by TOSH, emphasizing their flexibility, efficiency, and technological advancements. These machines are fully electric and numerically controlled, offering significant advantages over traditional pneumatic systems.
Main Features:
  • Fully electric operation with up to 8 programmable motion axes.
  • Capability to print up to 10 colors, depending on the model.
  • High precision and flexibility due to motorized mechanical movements.
  • Eco-friendly design with a hermetic ink system to prevent solvent evaporation.
  • Ergonomic design principles applied to reduce changeover time to a few minutes.
  • Ability to print on uneven surfaces and under the printing plate.
  • Automatic color registration and the ability to concatenate different printing cycles.
Specifications: The document details specifications for various models (Logica 01 to Logica 08), including:
  • Printing force ranging from 660 N to 30,000 N.
  • Maximum printing speed adjustable up to 2300 cycles per hour.
  • Number of colors supported varies by model, with up to 10 colors for Logica 08.
  • Dimensions, weight, and power consumption specifics for each model.
Design Philosophy: TOSH emphasizes a modular design approach, allowing for flexibility and easy upgrades. The machines are designed to be robust, with a focus on minimizing torque, vibration, and whip to enhance print quality and speed.
Technological Innovations:
  • Use of stepper and brushless motors for precise control over speed, stroke, and force.
  • Linear guideways for high precision and stability under load.
  • Numerically controlled motors eliminate the need for pneumatic components, reducing maintenance and increasing reliability.
Advantages: TOSH machines offer significant advantages over pneumatic systems, including consistent application of force, reduced maintenance, and improved energy efficiency. The document highlights the long-standing tradition of TOSH in using numerically controlled motors since 1984.
Introduction: TOSH has developed innovative solutions for pad printing machines, addressing common issues such as blurriness and distortion caused by stop points. Their machines utilize an "overturned U Shaped" motion to ensure smooth operation without vibrations, allowing them to run 30-50% faster than pneumatic machines.
Design and Features:
  • Suspended Cliché Support: TOSH machines offer more space for parts and fixtures due to their open design under the cliché support, unlike competitors.
  • Proprietary Controls and Software: TOSH uses custom-designed controls and software, providing advanced features and a stable upgrade path.
  • Built-in Upgrade Path: Machines can be easily upgraded with additional accessories like rotary tables, thanks to TOSH's modular design.
  • Flexible Cliché and Cup Support: Users can customize the setup of ink cups and pads, allowing for flexibility in printing configurations.
  • Complete Cycle Control: Operators have full control over the printing cycle, enhancing print quality and efficiency.
Eco-Friendly and Cost-Effective: TOSH machines are all-electric, reducing waste associated with compressed air systems. This results in significant cost savings, with the smallest machine saving approximately €500 per shift per year.
Advanced Control Features:
  • Independent Speed Control: Each axis of motion can be controlled independently, crucial for quality prints.
  • Independent Delays/Timers: Allows for precise control over the printing process, improving print quality.
  • Independent Stroke Adjustment: Adjustments can be made in 1mm increments, providing precise control over the printing process.
  • Self-Learning and Stepping Mode: Machines can learn new setups quickly and run motions independently for troubleshooting.
  • Multi-Language Support: Machines can be programmed in multiple languages, enhancing usability.
  • Multi-Program Memory: Programs can be stored and recalled easily, facilitating quick setup changes.
  • Automation and Integration: TOSH machines are designed for easy automation and integration with existing production lines.
  • Counters: Useful counters track machine lifecycle, batch production, and cycles per hour.
Conclusion: TOSH machines stand out in the pad printing industry with their focus on efficiency, speed, and precision. They offer significant advantages in terms of productivity and cost-effectiveness, making them a valuable investment for manufacturers looking to improve their output and margins.
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Catalog excerpts

SERIE LOGICA FLEXIBLE-1

Machines, consumables and automation for objects printing Serie Logica Flexible PAD PRINTING MACHINES

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SERIE LOGICA FLEXIBLE-2

“Thinking at a pad printing machine with highest operating flexibility

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Serie Logica Flexible Line of machines with full electric function numerically controlled. It stands out for the easy, economical and modular management, of the workpiece motion axes, linked to extremely rapid production changes, with a capability of nearly zeroing out set-up times of a multicolour pad printing machine. Ideal for intermittent production runs, where more than one item is worked, usually divided in lots. Thanks to the extremely contained level of investment of medium-small models of the series, TOSH allows the user to have available a highly technological machine in a market segment...

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Piece rotation device numerically controlled Automatic pad cleaning device Five colour radial plate configuration with rotary table numerically controlled

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• Fully electrical operation • Up to 8 motion axes easy programmable. • Ability to print up to 10 colours (with Logica 08 model) • Mechanical movements are motorized via numerical control, guarantee high precision providing complete flexibility of operation and simplicity without compromise. Self-diagnosis. • Its exclusive electric operation presents a considerable advantage compared to an equivalent pneumatic machine. • Manufactured from light alloy and special steel. • Eco-friendly. Due to its available hermetic ink system preventing solvent evaporation. • Independent adjustment of speeds to...

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OPERATION electric with numerical control SPECIFICATIONS MAY BE SUBJECT TO CHANGE WITHOUT NOTICE

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electric with numerical control electric with numerical control 175 mm - 100 mm (with pad shuttle system) 175 mm - 100 mm (with pad shuttle system) about 400 W (basic model) about 700 W (basic model) about 192 Kg (basic model) about 230 Kg (basic model) (*) The above mentioned printing speed is the max achievable and will reduce when the vertical pad stroke is increased or when delay times have been programmed into the cycle. The maximum printing speed also depends on the parts loading device.

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OPERATION electric with numerical control SPECIFICATIONS MAY BE SUBJECT TO CHANGE WITHOUT NOTICE

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electric with numerical control electric with numerical control 4000 N (Logica 05.5 & Logica 05.5 SV) - 5000 N (Logica 05.5 S) 195 mm (Logica 05.5 S & Logica 05.5 SV) - 160 mm (Logica 05.5) 175 mm - 100 mm (with pad shuttle system) about 1300 W (basic model) about 1500 W (basic model) about 230 Kg (basic model) about 1300 Kg (with indexer and safety guarding) 2550x1600x2250 (h) mm (with indexer and safety guarding) (*) The above mentioned printing speed is the max achievable and will reduce when the vertical pad stroke is increased or when delay times have been programmed into the cycle. The...

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OPERATION electric with numerical control SPECIFICATIONS MAY BE SUBJECT TO CHANGE WITHOUT NOTICE

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electric with numerical control electric with numerical control about 1,3 Kw (basic model) about 1500 Kg (basic model) about 2000 Kg (basic model) 2370x2820x2300 (h) mm (with safety guarding) (*) The above mentioned printing speed is the max achievable and will reduce when the vertical pad stroke is increased or when delay times have been programmed into the cycle. The maximum printing speed also depends on the parts loading device.

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Printing cycle representation which exploits six motion axes numerically controlled and a double tilting system positioned on the Indexer to best print quality on a complicate-shaped workpiece.

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Why you should choose TOSH pad printers: the avange is “built in” From what you will read below, do not expect a dry document of facts and figures alone. There is plenty of technical info, which make you clearly understand the design philosophy of TOSH equipment. If you have never put your hands on a piece of TOSH equipment, you have never worked with something special and innovative. TOSH machinery combines speed, flexibility and power unlike any other pad printing equipment. Every aspect is designed with purpose and function in mind. Over the intervening years we've worked on thousands of applications...

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Just the facts Each piece of TOSH equipment is conceived, designed and built as a modular building block. There are no “uni-tasking” machines in the product range. Individual components can be combined in various combinations to achieve a wide variety of tasks. All equipment has a clear upgrade process in terms of speed and flexibility. From the rigor of this design philosophy results design solutions that satisfy a broad range of customer demands. There are plug in application solutions in this case there is no need to re-invent the process, nor to force a marginal solution because our equipment...

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Mechanical advantages Cast light alloy or electro-welded steel body TOSH designers prefer that every aspect of the machine serve its final purpose: printing. One of the key aspects of accurate, high quality, high speed printing is rigidity, starting from the basic chassis of the machine. Torque, whip and vibration cause distortion. Torque, whip and vibration force the operator to slow the machine down. In essence, these factors require you to baby the printing process. By employing a tough cast light alloy or electro-welded steel body TOSH starts off on the right foot. Typical pad printers use...

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Linear guideways In order to take full advantage of the robust construction of our printer bodies, as well as the power and speed of our all electric motors, TOSH machines only use the best linear bearings for motion control. A linear guideway consists of a hardened steel rail and a saddle with recirculating bearings and provide superior control and performance. Linear guideways can achieve higher precision linear motion when compared with a traditional slide or shaft. Because of the way the saddle is bound on the rail, linear guideways can take forces in both the vertical and horizontal directions....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.