1. Catalogs
  2. TOS KURIM
  3. Application_railway and aerospace industry

Application_railway and aerospace industry

Application_railway and aerospace industry
1 / 44 PagesView full catalog

Application_railway and aerospace industry

Product catalog summary
Core Competences: The company specializes in turnkey solutions for the railway and aerospace industries, offering products such as bogie frames, bolsters, diesel engines, locomotive axles, rail turnouts, landing gears, aircraft wing parts, fuselage components, milling machines, clamping fixtures, tools, and supplies. They provide warranty and post-warranty services globally.
Top References: High-profile clients include Global Industry Solution Slovakia, AVIC Jiangxi Hongdu China, TATA Group India, Bombardier Transportation Czech Republic, and Rolls Royce Great Britain, showcasing the company's industry reputation.
Machining Capabilities: The company demonstrates advanced machining capabilities for railway and aerospace components, using gantry and floor-type machining centers with specific parameters and power ratings.
Technological Advancements: Emphasis on process improvements, such as reducing cycle times and enhancing efficiency through technological reworking and program modifications. Notably, the cycle time for machining bogie frames was reduced from 162 hours to 18 hours and 36 minutes.
Product Portfolio: Offers gantry machining centers like TOS FRF and TOS FRU, known for robust structure and flexibility, used by over 120 customers in more than 20 countries.
Overview: Detailed specifications of machining centers and vertical lathes by TOS and ČKD, designed for high precision and productivity.
Horizontal Machining Centres:
  • TOS FS: Known for high rigidity and dimensional accuracy, with working travels in X, Y, and Z axes ranging from 2,000 to 5,000 mm, 1,000 to 1,250 mm, and 1,500 to 2,000 mm respectively.
  • TOS FUT: Modern design with rapid movement up to 30 m/min, chosen for high productivity and stability.
  • TOS FU: Features a movable column and modular design, offering flexibility with working travels in X, Y, Z, and W axes up to 20,000 mm, 8,000 mm, 1,600 mm, and 1,000 mm respectively.
Vertical Lathes:
  • TOS FO: High performance and accuracy, suitable for roughing and finishing operations.
  • ČKD SKDY: Double-column vertical lathe with a load capacity of up to 1,100 tons, accommodating large workpieces with a maximum machining diameter of 10,000 mm and height of 6,000 mm.
  • ČKD SKJ: Designed for very large pieces up to 16 m in diameter, maintaining accuracy and productivity.
  • ČKD SKD: High cutting performance and rigidity, ideal for heavy machining and precision tasks.
Contact Information: The registered office is located in Kurim, Czech Republic, with contact details provided for sales and inquiries.
See more

Catalog excerpts

Application_railway and aerospace industry-1

APPLICATIONS railway and aerospace industry

 Open the catalog to page 1
Application_railway and aerospace industry-2

Nearly 90,000 machines sold worldwide is not only a guarantee of quality, but also a commitment for the future. See reference machines directly from our customers. CORE COMPETENCES + Bogie frames + Bolsters + Diesel engines + Locomotive axles + Axle shaft covers + Rail turnouts + Landing gears + Engines „fan case" + Parts of aircraft wings + Fuselage of aircrafts TURN KEY SOLUTIONS + Miling machine + Clamping fixtures + Tools + Supplies including complete technology + Warranty and post warranty service + Agents and service support worldwide

 Open the catalog to page 2
Application_railway and aerospace industry-4

  railway industry   železniční pr

 Open the catalog to page 4
Application_railway and aerospace industry-5

Customer Machine Type Basic parameters Power Global Industry Solution (Tatravagonka Poprad), Slovakia FRFQ 300-VR/A12 Gantry type machining centre with movable column X = 11 000 mm, Y = 3 800 mm, Z = 1 500 mm Automatically interchangeable milling heads 30 kW

 Open the catalog to page 5
Application_railway and aerospace industry-6

Customer TATA Yadgir, India Type Gantry type machining centre with movable column Automatically interchangeable milling heads Power End user 37 kW Railway companies in India

 Open the catalog to page 6
Application_railway and aerospace industry-7

Customer Machine Type Basic parameters Power End user Kolejowe Zaktady Nawierzchniowe, „Biezan6w“, Poland FRUNZQ 250C-LS/16 Gantry type machining centre with movable column X = 16 000 mm, Y = 4 100 mm, Z = 800 mm Automatically interchangeable milling heads including special customized heads 71 kW Railway companies in European Union

 Open the catalog to page 7
Application_railway and aerospace industry-8

MACHINING OF BOGIE FRAME ČKD Kutná Hora, Czech Republic Gantry type machining centre with movable column Basic parameters X = 15 000 + 1 000 mm, Y = 3 800 mm, Z = 1 100 mm Automatically interchangeable milling heads Electro Motive Diesel, USA The Bogie frame component is very a large casting of a complicated shape for a locomotive undercarriage which is manufactured in the Czech Republic for a company operating on the American market. This company, through a Czech company, enquired about a machine for comprehensive machining including a clamping fixture, technological program and tooling. The...

 Open the catalog to page 8
Application_railway and aerospace industry-9

Original old solution, which ČKD Kutná Hora was using, was found as not competitive any more. Complete cycle time (roughing + finishing) was 162 hours. Complete cycle time (roughing + finishing) is now 18 hours and 36 minutes. How it was achieved? The main reason of the striking improvement of time was a detailed reworking of the entire technological machining process including cutting the idle time down, modifications of clamping elements and, above all, using of progressive tools. Total solution were taken in program modifications, other test were run under new cutting conditions, idle times...

 Open the catalog to page 9
Application_railway and aerospace industry-10

MACHINING OF BOGIE FRAME PARTS (BOLSTERS) Bombardier Transportation Czech Republic Gantry type machining centre with movable column Basic parameters X = 9 000 + 1 000 mm, Y = 3 800 mm, Z = 1 500 mm Automatically interchangeable milling heads including special customized headstenové hlavy 30 kW Own production of wagons offered under the brand Bombardier

 Open the catalog to page 10
Application_railway and aerospace industry-11

MACHINING OF BOGIE FRAMES Škoda Transportation, Czech Republic Gantry type machining centre with movable column Basic parameters X = 7 000 + 1 000 mm, Y = 3 800 mm, Z = 1 250 mm Automatically interchangeable milling heads including special customized heads Own production of trams offered under the brand Skoda Special interchangeable head VP13

 Open the catalog to page 11
Application_railway and aerospace industry-12

Customer Machine Type Basic parameters Power End user Customer Machine Basic parameters Power End user ZOS Zvolen, a.s., Slovakia FUEQ 125-SR/3 Floor type machining centre X = 3 000 mm, Y = 1 250 mm, Z = 2 000 mm Milling head type "S" 22 kW Railway companies in Europe FUEQ 150-VR/4 Floor type machining centre X = 4 000 mm, Y = 1 500 mm, Z = 2 500 mm Milling head type VA1, VK 30 kW Railway companies in Europe

 Open the catalog to page 12
Application_railway and aerospace industry-13

Customer Machine Type Tianjin High Power Electric Locomotives Servicing and Manufacturing Corporation Preparatory Group, China FRPFZQ 300B-LR/A8 Bridge type machining centre with movable table and movable cross-rail Basic parameters X = 9 500 mm, Y = 4 500 mm, Z = 1 500 mm, W = 2 000 mm Automatically interchangeable milling heads Power 60 kW End user China railway company

 Open the catalog to page 13
Application_railway and aerospace industry-14

Customer Metrovagonmas Mytisci, Russia Type Gantry type machining centre with movable column Automatically interchangeable milling heads includin special customized heads Power 30 kW End user Company operating in the Moscow Metro

 Open the catalog to page 14
Application_railway and aerospace industry-15

Customer Machine Type Basic parameters Power Tulomsas Turkish Locomotive & Engine Industrie Inc., Turkey FRFQ 350-VR/A14 Gantry type machining centre with movable column X = 15 350 mm, Y = 4 300 mm, Z = 1 500 mm Automatically interchangeable milling heads 45 kW

 Open the catalog to page 15
Application_railway and aerospace industry-16

Customer Machine Basic parameters Power Uralvagonzavod, Russia Single purpose machine (four machines) Two stacionary cutting discs 29 kW

 Open the catalog to page 16
Application_railway and aerospace industry-17

MACHINING OF BOGIE FRAMES M/S Bharat Heavy Electricals Limited, India Gantry type machining centre with movable column Basic parameters X = 8 000 + 1 000 mm, Y = 4 300 mm, Z = 1 250 mm Automatically interchangeable milling heads including special customized heads Cycle time Special interchangeable head VP4

 Open the catalog to page 17
Application_railway and aerospace industry-18

Customer Machine Type Basic parameters Power End user Kryukovsky Railway Car Building Works, Ukraine FUQ 150-OR/3 Floor type machining centre X = 3 000 mm, Y = 1 500 mm, Z = 2 000 mm Universal milling head type "O" 30 kW Ukraine railways

 Open the catalog to page 18
Application_railway and aerospace industry-19

Customer COFMOW, India Type Bridge type machining centre with movable table Basic parameters X = 6 000 mm, Y = 3 800 mm, Z = 1 500 mm, W = 1 250 mm Automatically interchangeable milling heads including special customized heads Power 60 kW Railway companies in India

 Open the catalog to page 19
Application_railway and aerospace industry-20

Customer Machine Type Basic parameters Power End user COFMOW, India FUQ 125-VR/A8 (two machines) Floor type machining centre X = 8 000 mm, Y = 1 250 mm, Z = 1 400 mm Automatically interchangeable milling heads includin special customized heads 30/37 kW Railway companies in India

 Open the catalog to page 20
Application_railway and aerospace industry-21

Customer Machine Type RITES, India FRFQ 400-VR/A12 (two machines) Gantry type machining centre Automatically interchangeable milling heads includin special customized heads Power 45 kW End user Railway companies in India

 Open the catalog to page 21
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.