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Storage & Settlings Tanks W-Tank®

Storage & Settlings Tanks W-Tank®
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Storage & Settlings Tanks W-Tank®

Product catalog summary
Overview: This document outlines the technical specifications and guidelines for W-Tank® storage tanks, settling tanks, and digesters, emphasizing their high chemical resistance. It covers tank dimensions, volumes, materials, and assembly instructions.
Technical Specifications: Storage tank volumes vary from 29 m³ to 12,535 m³, with specifications for settling tanks including surface area and bridge weight.
Supply Kit: The kit includes essential components like plates, manway, screws, and gaskets. Settling tank kits also feature adjustable trapezoidal chutes and deflectors.
Manufacturing Process: Tanks are produced using a flex moulding process, enhancing mechanical properties and reducing weight while offering environmental benefits.
Material Specifications: Tanks have an outer chemical barrier with a 600µm isophthalic gel coat and multiaxial fiberglass laminate. The interior uses enriched isophthalic resin, with a chemical resistance table provided.
Quality and Testing: Quality tests include bending, HDT, and traction tests, along with seismic analysis for durability.
Assembly and Transport: Designed for easy assembly and global transport, W-Tank® products can be disassembled for relocation.
Optional Extras: Options include corrosion-resistant ladders, access windows, and decanter kits. Additional charges apply for optional equipment.
Specifications and Optional Equipment: Consult the Technical Department for pricing and sizing for seismic, snow, and wind loads. Specifications may change with technical developments.
Documents and Compliance: Includes a compliance plan, construction plan, technical brochure, assembly instructions, and load sizing reports.
Assembly and Tools: Tools and instructions for assembly/disassembly are provided, including Defender® sieves.
Certificates: Quality, warranty, food-grade, and test certificates are available.
Colour Options: Standard colour is RAL 7035 Light Grey, with optional colours available upon request.
Body Storage Tank and Settling Tank Cover: Made from composite materials with various resin options, featuring connection flanges, manholes, and access walkways.
Features and Benefits: W-Tank® products offer corrosion resistance, lightweight design, ease of transport, and minimal maintenance, suitable for various applications.
Global Presence: Toro Equipment operates worldwide, including in Algeria, Argentina, and Australia.
Contact Information: Located in Valladolid, Spain, contact via phone at +34 983 403 047 or email at [email protected]. More information at toroequipment.com.
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Catalog excerpts

Storage & Settlings Tanks W-Tank®-1

W-TANK MADE FROM RESINS WITH HIGH CHEMICAL RESISTANCE

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Storage & Settlings Tanks W-Tank®-2

TORO EQUIPMENT Storage tanks | Technical specifications No. plates

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Storage & Settlings Tanks W-Tank®-3

STORAGE TANKS, SETTLING TANKS AND DIGESTERS Technical specifications | Storage tanks No. plates Diameter Storage tank volumes for different heights in metres Tanks in which their 0 and volume can vary depending on design conditions. SUPPLY KIT | STORAGE TANK • Plates. • Manway. • Screws - washers - nuts - gaskets. • Seal with concrete base and sealing primer. • Assembly instructions. • Technical brochure and specifications. • Compliance plan, construction plan for standard floor slab, fasteners and seals.

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Storage & Settlings Tanks W-Tank®-4

SUPPLY KIT | SETTLING TANK Identical to the storage tank kit, with the addition of: - Adjustable trapezoidal chute in GRP. • • Excluding: - Settling tower. - Scraper bridge. ■ Screws and brackets in AISI 304. - Optional manhole. ■ Wheel treads included. Fat and floating debris deflector in GRP. Volume table for plate width: 2,420mm-

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Storage & Settlings Tanks W-Tank®-5

STORAGE TANKS, SETTLING TANKS AND DIGESTERS Compliance Plan | Storage tanks · Settling tanks STORAGE TANK SETTLING TANK ISOMETRIC VIEW OF TANK WITH W-TANK® ANCHORING SLOT Spit M10 fastener Anchor plate 1/2” flat washer ISOMETRIC VIEW OF TANK WITHOUT ANCHORING SLOT GROUND PLAN TANK EXTERIOR WITH SEALING SLOT Wheel treads Grooved plate Chute channel Sika Primer 3N Sikaflex Pro 3 Sika Grout 214 Construction Foam plate Sika Primer 3N Sikaflex Pro 3 EARTHQUAKE/LARGE TANK FASTENER TANK INTE

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Storage & Settlings Tanks W-Tank®-6

DIAMETER STORAGE TANK (m) G indicates the number of segments on the HYPAR cover. Larger Ø available upon request • Types of flat cover fastening: - Standard, cover screwed to tank. Seamless bolted joint. - Seal between joints and fastening to tank. - 5-20 mbar pressure, recommended for digester tanks. • Quotations for roofs subject to client specifications, load to be supported, installation of stirrers, strainers, walkways and other project components. • We supply tarpaulin and mesh covers for special purposes. HYPAR W-Tank® cover. FLAT W-Tank® hermetic cover for digesters SUPPLY KIT HYPAR AND...

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Storage & Settlings Tanks W-Tank®-7

STORAGE TANKS, SETTLING TANKS AND DIGESTERS Compliance Plan | Covers HYPAR COVER ISOMETRIC VIEW OF TANK AERIAL VIEW OF TANK DETAIL OF SCREWS ON HYPAR COVER ½” flat washer 1/2” hexagonal nut PP nut cap D OTHER COVERS FLAT ISOMETRIC VIEW OF TANK ISOMETRIC VIEW OF TANK ISOMETRIC VIEW

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Storage & Settlings Tanks W-Tank®-8

TORO EQUIPMENT Plate types / cross section SALAMANCA Plate BURGOS Plate VALLADOLID Plate BENEFITS AND USES SALAMANCA PLATE • General-purpose tanks BURGOS PLATE • Thermally insulated tanks • PUR – Insulation coefficient 40mm of PUR thickness VALLADOLID PLATE Tank exterior Tank interior Tank exterior Tank interior Tank exterior Tank interior • 100% monolithic • For vertical loads • Settling tanks • Allows machini

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Storage & Settlings Tanks W-Tank®-9

STORAGE TANKS, SETTLING TANKS AND DIGESTERS Corrosion resistant ladder / GRP Optional extras Single flange Double flange Stirrer bracket Degassing hopper Stainless steel/GRP tube bracket Fastening system for gasometer and membranes Access window in cover Access window in stirrers

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Storage & Settlings Tanks W-Tank®-10

Manufacturing process FLEX MOLDING This manufacturing process uses cutting edge technology in the composites sector. Flex moulding offers a number of advantages over traditional lamination and infusion processes: • Improved mechanical properties, due to increased fibre content. • Improved product performance, due to reduced weight as a result of lower quantities of resin used. • Environmentally friendly process. Components are constructed using closed moulds, improving environmental conditions and workspace quality. This also allows us to reduce CO2 emissions. FLEX MOULDING manufacturing process....

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Storage & Settlings Tanks W-Tank®-11

STORAGE TANKS, SETTLING TANKS AND DIGESTERS Material specifications | Quality PLATE COMPOSITION Resina isoftalica Outer chemical barrier: - 600pm isophthalic gel coat (nautical quality) with UV stabiliser. Laminate: - Purpose-built balanced multiaxial fibreglass - Surfacing veil, high absorptive capacity. - Specific resin for flex moulding vacuum infusion process in vinylester quality. - Food-grade resin. Interior finish: - Interior surface finished with enriched isophthalic resin and surface veil with high resin absorption capacity. - Only in food-grade or high chemical resistance projects:...

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Storage & Settlings Tanks W-Tank®-12

TORO EQUIPMENT Tests and calculations QUALITY TESTS LABORATORY TESTS All storage tanks, settling tanks and covers have been analysed and have undergone a number of different quality tests and trials in collaboration: Bending test Scanning electron microscope (SEM) test Seismic analysis Traction test

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Storage & Settlings Tanks W-Tank®-13

Material specifications | Quality EASY TO ASSEMBLE • W-Tank® storage and settling tanks are quick and easy to assemble and require few logistical resources. • The product can be disassembled and moved for use in a different location. • Assembly instructions are provided. W-Tank® dispatch area. Factory Toro Equipment in Villavaquerín -Spain DELIVERY • W-Tank® plates are supplied in metallic or wooden packaging, facilitating mass delivery. • Storage tanks, settling tanks and covers can be transported in 20-foot and 40-foot highcube shipping containers, as well as in conventional lorries. • This...

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Storage & Settlings Tanks W-Tank®-14

TORO EQUIPMENT equipment • Standard equipment • Optinal equipment • Estandard equipment • Optional equipment Assembly tools Assembly and disassembly 40&63 Defender® rotary sieve HPS M&L Defender® rotary sieve Defender® static sieve Optional equipment is charged extra. Contact us for more information and prices. • Sizing for seismic areas, snow load and wind load: consult the Technical Department. • Technical development may lead to changes to

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Storage & Settlings Tanks W-Tank®-15

Features COLOURS STANDARD COLOUR W-Tank® installation • W-Tank® storage tanks, settling tanks and covers are made in RAL 7035 LIGHT GREY as standard. Another 3 colours are available as optional extras on the interior and exterior: MOUSE GREY, YELLOW GREEN and LIGHT BLUE. • Upon request, we can manufacture tanks in any colour from the RAL chart. (Colors are approximate to RAL table) • Excellent resistance to corrosion and rust. • Minimal construction time. • Drinking water. • Separations in existing tanks. • Very lightweight. • Minimal maintenance required. • Installation available all over the...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.