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EvoDECO 20 / EvoDECo 32

EvoDECO 20 / EvoDECo 32
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EvoDECO 20 / EvoDECo 32

Product catalog summary
Introduction
The EvoDECO 20 and EvoDECO 32 are advanced machining solutions developed by Tornos, designed to enhance productivity, performance, autonomy, and accessibility in high-tech industries such as automotive, medical, electronics, and micromechanics.
Technological Development
The EvoDECO series represents a major technological advancement of the DECO platform, featuring four independent tool systems, 10 numerical axes, and ultra-dynamic powered spindles with synchronous motors. These features contribute to high productivity and performance.
Performance and Autonomy
The machines offer a wide selection of devices and peripherals, continuous temperature stabilization, and high output spindles. They are designed for long periods of operation without human intervention, featuring automatic cyclical lubrication and excellent swarf removal.
Accessibility and Ergonomics
The EvoDECO machines are easy to program using TB-DECO software and have a large machining area. They are ergonomically designed for operator convenience, with integrated peripherals and a user-friendly interface.
Programming and Software
The TB-DECO ADV programming software allows for easy program creation with features like graphic synchronization, Gantt chart machining time calculation, and program transfer via Ethernet or PCMCIA card. The software is compatible with other DECO range products and includes a tool library and graphic simulation capabilities.
Kinematics and Tool System
The EvoDECO platform features a powerful drivetrain with maximum modularity, allowing for simultaneous operation of multiple tools. It includes 10 linear axes and 2 C axes, with up to 22 fixed tool positions on the EvoDECO 32.
Technical Specifications
The EvoDECO 20 and 32 have 10 linear axes and 2 C axes, with a maximum bar capacity of 25.4 mm and 32 mm, respectively. They feature high-speed spindles, a variety of tool positions, and capabilities for complex machining operations.
General Specifications
The machines conform to European CE/CEM safety standards, with dimensions of 2130 mm in length, 2070 mm in width, and 2300 mm in height. They have a cutting oil pan capacity of 220 liters and a cooling pump output of 1.1 kW.
Contact Information
Tornos provides contact details for its offices worldwide, including locations in Switzerland, Germany, France, Spain, Italy, the UK, China, Thailand, the USA, Poland, Malaysia, and Brazil.
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Catalog excerpts

EvoDECO 20 / EvoDECo 32-1

THINK PARTS THINK TORNOS EvoDECO 20 / EvoDECo 32 The evolution of a revolution For bars from 4 to 32 mm

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EvoDECO 20 / EvoDECo 32-2

TORNOS PROVIDES SOLUTIONS TO HIGH-TECH INDUSTRIES SPECIALISING IN THE FOLLOWING SECTORS Automotive

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EvoDECO 20 / EvoDECo 32-3

MAJOR TECHNOLOGICAL DEVELOPMENT OF THE DECO PLATFORM EvoDECO 20 and EvoDECO 32 high-end machining solutions designed to maximise productivity, performance, autonomy and accessibility. 4 completely independent tool systems. 10 numerical axes and 2 C axes which are perfectly interpolable. Ultra-dynamic powered spindles Wide selection of devices and peripherals (DECO line compatibility). Continuous temperature stabilisation. Powered spindles offer high output and torque. with synchronous motors.

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EvoDECO 20 / EvoDECo 32-4

Accessibility Autonomy ■ Easy to program thanks to TB-DECO software ■ Excellent removal of swarf and cutting oil (DECO line compatibility). ■ Integration of peripherals. ■ Huge machining area. ■ Great machining autonomy without human ■ Integration of peripherals. intervention. ■ Ergonomics designed with the operator ■ Automatic cyclical lubrication. in mind. ■ Integrated Tornos feeder (optional).

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EvoDECO 20 / EvoDECo 32-5

Performance, autonomy, rigidity and accessibility… New powered spindle technology. Increased rigidity Entirely designed and manufactured by Tornos Identical main spindle and counter spindle with very powerful synchronous motors. Heat exchanger guarantees stable temperature Optimised machining performance (speed and feeds) for increased productivity. Higher quality finishes. Increased machining precision. Increased tool service life. and high precision of the spindles. The powered spindles offer high output and torque. Reduction in downtime (stoppages, indexing, acceleration, deceleration) 0 to...

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EvoDECO 20 / EvoDECo 32-6

A good rate of return guaranteed Programming TB-DECO ADV programming software can be used to create programs for all single spindle products in the EvoDECO family. Easy to program, with icons for productive and non-productive operations. Tool library. Graphic synchronisation of simultaneous operations. Calculation of actual machining time (Gantt chart). Check the program and tool trajectories using graphic simulation. PC programming and transfer of programs via Ethernet or PCMCIA card. Various machining macros for specific operations (thread chasing, drilling/unblocking cycles, machining of complex...

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EvoDECO 20 / EvoDECo 32-7

The wide machining area enables the operator To improve the machine's profitability, the to access the tools easily and guarantees EvoDECO has been designed to enable long effective removal of swarf. The integration of periods of operation without human intervention. the SBF feeder control directly on the machine's The preheating system, the independent spindle cooling circuit, the automatic filtration of swarf and the automatic cyclical lubrication – many systems which ensure the EvoDECO's autonomy.

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EvoDECO 20 / EvoDECo 32-8

Most powerful drivetrain ever designed The EvoDECO platform relies on the drivetrain (stroke progression) for simultaneous turning which was the key to the DECO platform's success : and drilling using the guide bush. 4 independent tool systems. Possible to operate in differential mode Blank turning and finishing using the guide completely during concurrent operation time. Maximum modularity. 10 linear axes and 2 simultaneous C axes. Possible to connect 4 tools simultaneously Up to 22 fixed tool positions including 21 turning positions on the EvoDECO 32.

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EvoDECO 20 / EvoDECo 32-9

Sliding headstock C axis Main spindle Rotating spindle on guide bush Rotating spindle on guide bush Rotating spindle on combined unit Counter spindle Counter spindle C axis Counter spindle Rotating spindle and secondary operation (transverse and longitudinal) A version available for every application, from the simplest to the most complex The interchangeable and modular tool system for the four versions is very user-friendly : Turning toolholder Revolving spindle unit Stationary spindleunit

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EvoDECO 20 / EvoDECo 32-10

Technical specifications EvoDECO 20 EvoDECO 32 10 linear axes + 2 C axes 10 linear axes + 2 C axes 4 independent tool systems 4 independent tool systems Main spindle (Z1 / S1 / C1) Max. bar capacity mm 25,4 32 Standard workpiece length with rotating guide bush mm 200 240 Spindle speed of rotation rpm 0 to 10 000 0 to 8 000 Spindle output S1 (S6) kW 9,5 (12,8) 9,5 (12,8) Max. constant torque Nm 15,1 (20,4) 15,1 (20,4) Spindle stoppage time (8 000 rpm to 0) sec 1 0,8 Mild steel drilling capacity mm 14 14 M12 M12 Mild steel tapping capacity Guide bush holder (X1 / Y1 / S2) (X2 / Y2 / S6) 10 (5 + 5)...

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EvoDECO 20 / EvoDECo 32-11

Basic machine equipment Rotating guide bush x x 521 rear platen rotating tool motor x x 531 end attachment rotating tool motor x 542 rotating tool motor in secondary operation x x interpolation in polar coordinates x x Automatic centralised lubrication cycle x x Timer for preheating cutting oil x x Fire extinguisher interface x x TB DECO ADV programming software x x GENERAL SPECIFICATIONS_ Cooling pump output Cooling pump output Colours: RAL 7035 grey, RAL 5013 blue CE/CEM certified

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EvoDECO 20 / EvoDECo 32-12

Tornos Technologies Deutschland GmbH Tornos Technologies US Corporation 840 Parkview Boulevard US - Lombard, IL 60148 Tél. +1 630 812 2040 Fax +1 630 812 2039 [email protected] www.tornos.us Tornos Technologies UK Ltd Tornos House Whitwick Business Park Coalville UK - Leicestershire LE67 4JQ Tél. +44 (0) 1530 513100 Tornos Technologies France Boîte postale 330 St-Pierre en Faucigny F - 74807 La Roche s / Foron Cedex Tél. +33 (0)4 50 038 333 Fax +33 (0)4 50 038 907 [email protected] Tornos Technologies Ibérica Tornos Technologies poland Sp. z o.o. Ul. Spółdzielcza 37-39 55-080 Kąty Wrocławskie...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.