THINK PARTS THINK TORNOS EvoDECO 10 / EvoDECo 16 The evolution of a revolution ! For bars from 1 to 16 mm
Open the catalog to page 1TORNOS PROVIDES SOLUTIONS TO HIGH-TECH INDUSTRIES SPECIALISING IN THE FOLLOWING SECTORS Automotive Medical Electronics Micromechanics 2 evodeco 10 / EvoDECO 16
Open the catalog to page 2EvoDECO in brief Major technological development of the DECO platform Productivity Up to 4 independent tool systems Possible to work on the material using 4 tools at the same time Significant level of autonomy without human intervention Exceptional strength, precision and reliability Performance Up to 4 motors for rotating tools and special instruments Possible to work without guide bush on EvoDECO 16 Powered spindles with synchronous motor Accessibility Huge machining area Ergonomics designed with the operator in mind Integrated peripherals Easy to program thanks to TB-DECO software Example...
Open the catalog to page 3Major technological development of the DECO platform EvoDECO 10 and EvoDECO 16 machining solutions designed to maximise productivity, performance, autonomy and accessibility. Productivity Up to 4 completely independent tool systems Performance Up to 27 tools including 21 rotating tool Up to 10 numerical axes and 2 C axes which (EvoDECO 16/10) are perfectly interpolable Possible to work without guide bush Ultra-dynamic powered spindles with (EvoDECO 16 only) synchronous motors Wide selection of instruments and peripherals (DECO line compatibility) Continuous temperature stabilisation Powered spindles...
Open the catalog to page 4Evodeco 10 / evodeco 16 Accessibility Easy to program thanks to TB-DECO software (DECO line compatibility) Autonomy Excellent removal of swarf and cutting oil Integration of peripherals Huge machining area Integration of peripherals Great machining autonomy without human Ergonomics designed with the operator in mind Numerical Y41 setting axis regulating spindle intervention Automatic cyclical lubrication Integrated Tornos feeder (optional) (EvoDECO 10) evodeco 10 / EvoDECO 16 5
Open the catalog to page 5EvoDECO drivetrain and technology focussed on… New powered spindle technology Identical spindle and counter spindle with synchronous motors Integrated chiller unit Increase in power and torque on the main spindle and counter spindle Reduction in downtime (stoppage, indexing, acceleration, deceleration), 0 to 10 000 t / min in 0.5 seconds (EvoDECO 10) Elimination of noise and reduction in maintenance Double cone collet on EvoDECO 16 (option) 14000 12000 16 Synchronous 14 10000 8000 6000 4000 EvoDECO 16a 12 Torque (Nm) RPM Asynchronous 10 8 Asynchronous engine 6 4 2000 2 0 sec 6 7 6 6.5 5 5.5 4...
Open the catalog to page 6… productivity and performance Working without a guide bush EvoDECO 16 only Reduced scrap length Possible to work with bars with higher tolerances Increased rigidity Optimised machining performance (speeds and feeds) for increased productivity Higher quality finishes Increased machining precision Increased tool service life Most powerful drivetrain ever designed The EvoDECO platform relies on the drivetrain Counter operations can be carried out completely during concurrent operation time which was the key to the DECO platform's success : 4 independent tool systems Possible to connect 4 tools...
Open the catalog to page 7Autonomy and accessibility, the guarantee of a good rate of return Programming TB-DECO ADV programming software can be used to create programs for all single spindle products in the EvoDECO family. Easy to program, with icons for productive and non-productive operations Tool library Graphic synchronisation of simultaneous operations Calculation of actual machining time (Gantt chart) Check the program and tool trajectories using graphic simulation PC programming and transfer of programs via Ethernet or PCMCIA card Various machining macros for specific operations (thread chasing, drilling/unblocking...
Open the catalog to page 8Evodeco 10 / Evodeco 16 EvoDECO 10/10 Ergonomics Autonomy The wide machining area enables the operator To improve the machine's profitability, the to access the tools easily and guarantees EvoDECO has been designed to enable long effective removal of swarf. The integration of periods of operation without human intervention. the SBF feeder control directly on the machine's The preheating system, the independent spindle NC facilitates programming and the use of cooling circuit, the automatic filtration of swarf the EvoDECO. and the automatic cyclical lubrication – many systems which ensure the...
Open the catalog to page 9EvoDECO 10 Versatility… Device for milling external threads using high speed tool rotation (thread whirling) Gear hobbing machine Radial polygon operation equipment Adaptation for high frequency drill / milling tool (10,000 rpm) 3-bore base for tools fixed to end Tool holder for multiple turning tools 10 Tool holder for single turning tool evodeco 10 / EvoDECO 16
Open the catalog to page 10EvoDECO 16 Special equipment : a few examples Drill / milling tool, inclinable from 0° to 90° Drill / double milling tool inclinable +/- 30° Unit with 3 rotating spindles Device for milling external threads using high speed tool rotation (thread whirling) 3-bore support for tools at end Plate for 3 turning tools Radial polygon operation equipment The choice of tool holder system has been made with a view to achieving complete versatility and a very high level of flexibility All types of tool holder are equipped with a quick change system and adapter for pre-setting tool Compatible with equipment...
Open the catalog to page 11Evodeco 10 EvoDECO 10 drivetrain EvoDECO 10 in 2 basic versions : 8 axes with independent counter spindle, 19 tool positions including 7 rotating positions 10 axes with independent counter spindle and combined unit, 22 tool positions including 10 rotating positions As for the EvoDECO 16, all versions of the EvoDECO 10 accept the C11 (spindle) and C41 axes (counter spindle) as standard 10-axis drivetrain 8-axis drivetrain 12 evodeco 10 / EvoDECO 16
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