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HYDRAULIC BOLT TENSIONING PUMP

HYDRAULIC BOLT TENSIONING PUMP

HYDRAULIC BOLT TENSIONING PUMP

Product catalog summary
Overview
The document provides technical specifications and operational principles for TorcUP's air-operated hydraulic bolt tensioning pumps. These pumps are designed to be failsafe, user-friendly, lightweight, and compact, utilizing a differential piston area principle to magnify power.

Key Components
  • Stainless steel frame
  • Oil outlet with female quick release coupling
  • Pressure release valve
  • On/Off valve
  • Pump unit
  • Oil reservoir
  • Filler cap
  • Air inlet
  • Air pressure gauge
  • Air regulator
  • Pressure gauge

Principle of Operation
The pump operates by using a large pneumatic piston to drive a smaller hydraulic piston, providing high-pressure fluid flow. This design allows for energy-efficient operation, as hydraulic pressure is maintained without continuous energy consumption.

Advantages of Air Driven Liquid Pumps
  • Energy-efficient pressure maintenance
  • Explosion-proof and requires no electrical power
  • Intrinsically safe and compact
  • Contamination tolerant
  • Pre-determined outlet stall pressure
  • Ideal for stop-start applications under full load
  • Easy installation and operation

Technical Specifications
  • Model TP-1000-A275: Maximum working pressure of 27,500 psi (1895 bar)
  • Model TP-1000-A425: Maximum working pressure of 42,500 psi (2930 bar)
  • Approximate size: 42cm x 42cm x 45cm
  • Weight (reservoir empty): 22.5 kg
  • Reservoir capacity: 9 liters
  • Hydraulic piston diameter: 6.35 mm
  • Hydraulic piston area: 31.67 mm²
  • Volume per stroke: 999.6 mm²

Recommended Oil
ISO Grade 10, 32, and 68 oils are recommended, such as Shell Morlina oil 10.

Air Consumption
Air consumption is approximately 28 ft³/min of free air at 100 PSI input when operating from zero to rated hydraulic pressure. Consumption decreases proportionally at lower air pressures and higher hydraulic pressures.

Additional Information
TorcUP products are subject to continual development, and specifications may change without prior notice. The document also references associated equipment and technical datasheets for further details.
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Catalog excerpts

HYDRAULIC BOLT TENSIONING PUMP-1

Hydraulic Bolt Tensioning Pump The Principle The New TorcUP air operated pump units are designed and constructed to be failsafe, user friendly, lightweight and compact. They work on a simple but efficient principle, power is magnified through differential piston Part # TP-10000-A275 Maximum Working Pressure = 27,500psi (1895bar) areas. A large pneumatic piston drives a smaller Part # TP-1000-A425 Maximum Working Pressure = 42,500psi (2930bar) hydraulic piston, which provides fluid flow at high pressure. Pump assemblies can be supplied in many combinations, a choice of air motors and pressure gauges are available to ensure that the correct assembly is specified to meet the Bolt Tensioning requirements. Part Identifier 1 - Stainless steel frame 2 - Oil outlet, female quick release coupling 3 - Pressure release valve 4 - On/Off valve 5 - Pump unit 6 - Oil resovoir 7 - Filler cap 8 - Air Inlet 9 - Air pressure gauge 10 -Air regulator 11 - Pressure gauge Why use Air Driven Liquid Pumps ? Hydraulic pressure is held without energy consumption Explosion Proof, requires no electrical power or connections Intrinsically Safe Compact and lightweight Contamination tolerant Outlet stall pressure predetermined by the air drive regulator Ideal for stop start applications under full load Easy to install and operate TorcUP products are subject to continual development and TorcUP reserves the right to make changes in the specification and design of there products without prior notice. All rights reserved. Reproduction in whole or in part without the permission of TorcUP is prohibited. 1025 Conroy Place Easton, PA 18040 USA Telephone: +1 610-250-5800 Fax: +1 610-250-2700 e-mail: [email protected]

 Open the catalog to page 1
HYDRAULIC BOLT TENSIONING PUMP-2

TorcUP Mini Air Driven Pump Unit TorcUP Air Driven Pump Units operate on the simple but ef- ficient principle of power magnification through the use of dif- ferential areas. A relatively large air-operated piston drives the smaller piston, which provides fluid flow at high pressures. All TorcUP air driven pump units are fitted into an easily transport- able, stainless steel frame. The pump units are available, fitted with a large choice of pres- sure gauges and are supplied complete with an air pressure regulator which can be set to stall the pump unit when it reaches the pressure required for...

 Open the catalog to page 2
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