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2510 Prepreg System

2510 Prepreg System

2510 Prepreg System

Product catalog summary
Product Overview
The 2510 prepreg system is designed for out-of-autoclave (OOA) processing of aerospace primary structures. It offers excellent structural properties with high wet and dry glass transition temperatures (Tg) and low-energy curing requirements (250-270°F, 121-132°C).

Specifications
The product complies with Aerospace Material Specifications 3960, 3914, and 3915. It is FAA approved with design allowable values using AGATE methodology, ensuring cost-effective batch equivalency.

Key Features
  • High heat tolerance suitable for elevated service temperatures.
  • Easy layup for complex parts with minimal cuts or ridge lines, maintaining a class A finish.
  • Flexible curing methods, including autoclave or oven cure, with or without dwell.
  • Readily available for shipping.

Available Product Formats
Various fiber formats are available, including unidirectional, plain weave, and glass fabric, with specific fiber types, styles, and weights.

Storage Life
  • Out Life: 28 days at 72°F (22°C).
  • Freezer Life: 24 months at <10°F (-12°C).

Mechanical Properties
Detailed mechanical properties are provided for different product formats (P707AG-15, F6273C-07M, FGF7781-07I) under various conditions (CTA, RTA, ETW), including tensile and compressive strengths, moduli, shear strengths, and more.

Recommended Procedures
  • Debulk every four plies during layup.
  • Pre-cure vacuum hold recommended based on panel size.
  • Check vacuum for leaks before curing.

Oven Cure Cycles
  • Standard Cycle: Apply full vacuum, ramp to 270°F, hold for 120 minutes, then cool.
  • Alternative Cycle: For thick laminates, apply full vacuum for 16+ hours, ramp to 200°F, hold, then ramp to 270°F, hold, and cool.

Additional Notes
The document includes graphs illustrating temperature and vacuum over time during the curing process. The data provided are lot averages and are for reference only, not for specification purposes.
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Catalog excerpts

2510 Prepreg System-1

2510 Prepreg System Data Sheet PRODUCT NOTES The 2510 prepreg system is specifically formulated for out-of-autoclave (OOA) processing of aerospace primary structures. This prepreg system has excellent all-around structural properties with a high wet and dry Tg while offering low-energy curing (250-270°F, 121-132°C). Industry Material Specification Product can be purchased to Aerospace Material Specifications 3960, 3914, and 3915. Industry Database FAA approved design allowable values (AGATE methodology), results in a low cost one-batch equivalency. Easy Layup Product allows complex part layup with minimal cuts or ridge lines. It maintains a comparable class A finish through post-cure, minimizing sanding and finishing times. Flexible Cure Methods Curing methods include autoclave or oven cure. Product can be cured with or without using a dwell. Readily Available Product is in stock and ready to ship. High Heat Tolerance High Tg is suitable for structures exposed to elevated service temperatures. AVAILABLE PRODUCT FORMATS PART NUMBER FIBER FORMAT FIBER TYPE/STYLE ROLL WIDTH Plain Weave Glass Fabric NEAT RESIN PHYSICAL PROPERTIES RESIN VISCOSITY CURVE STORAGE LIFE Out Life* Freezer Life *Tack and drape is optimum at 72F and 65% RH

 Open the catalog to page 1
2510 Prepreg System-2

LAMINA/LAMINATE MECHANICAL PROPERTIES: P707AG-15 (OVEN CURE) PROPERTY In-Plane Shear Strength @ 5% or Ultimate In-Plane Shear Modulus Short Beam Shear Strength Poisson’s Ratio Open Hole Tension Strength (25/50/25) Open Hole Compression Strength (25/50/25) Compression After Impact (25/50/25) Laminate Density Fiber Volume Fraction LAMINA/LAMINATE MECHANICAL PROPERTIES: F6273C-07M (OVEN CURE) PROPERTY In-Plane Shear Strength @ 5% or Ultimate In-Plane Shear Modulus Short Beam Shear Strength Poisson’s Ratio Open Hole Tension Strength (25/50/25) Open Hole Compression Strength (25/50/25) Compression...

 Open the catalog to page 2
2510 Prepreg System-3

LAMINA/LAMINATE MECHANICAL PROPERTIES: FGF7781-07I PROPERTY In-Plane Shear Strength @ 5% or Ultimate In-Plane Shear Modulus Short Beam Shear Strength Poisson’s Ratio Open Hole Tension Strength (25/50/25) Open Hole Compression Strength (25/50/25) Laminate Density Fiber Volume Fraction Notes: CTA: -65°F (-54°C), Ambient RTA: 72°F (22°C), Ambient ETW: 180°F (82°C), conditioned at 160°F/85% RH until equilibrium Tension and compression values are normalized to the indicated CPT values BAGGING PROCEDURE Notes: 1. Debulk every four plies, or as needed, when laying up material 2. It is recommended that...

 Open the catalog to page 3
2510 Prepreg System-4

RECOMMENDED OVEN CURE CYCLE 1. Apply full vacuum* to the part. Higher vacuum levels will yield better results. 2. Maintaining vacuum for at least three hours prior to beginning cure cycle is recommended for optimal part quality. This promotes the extraction of trapped air and gases, producing a lower void content. 3. Ramp to 270 ± 10°F at 1-5°F/min (132 ± 5°C at 0.6-2.8°C/min) and hold for 120 minutes. 4. Cool temperature down to 130°F at max rate of 5°F/min (54°C at 2.8°C/min). TIME (MINUTES) ALTERNATIVE OVEN CURE CYCLE Recommended for thick laminates, to reduce the risk of interlaminar voids...

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