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Brushless DC Magnetic Pump VS Traditional Brush Pump

Brushless DC Magnetic Pump VS Traditional Brush Pump

Brushless DC Magnetic Pump VS Traditional Brush Pump

Product catalog summary
Overview: The document discusses the advantages of brushless DC magnetic pumps over traditional brush pumps, focusing on their structure, operation, and applications.
Specifications and Structure: Brushless DC magnetic pumps use magnetic drive technology for non-contact torque transmission, eliminating leakage issues associated with dynamic sealing. The pump rotor is composed of an impeller and permanent magnet molded together, with a high-performance ceramic shaft fixed in the pump housing. The absence of a mechanical shaft seal ensures complete sealing.
Operation: The pump operates by energizing stator coils to create a magnetic field that drives the rotor. The brushless motor uses electronic components for reversing, with a Hall sensor to detect magnetic poles and control coil activation, ensuring high efficiency and speed.
Advantages:
  • Leak-tightness: Closed static sealing prevents media leakage.
  • Low energy consumption: High efficiency with reduced energy use.
  • Long lifespan: Durable materials and design increase pump life.
  • Low vibration and noise: Damping effects reduce vibration and noise levels to as low as 25dB.
  • Customizable parameters: Adjustable stator windings allow for various operational parameters and wide voltage operation.
  • Overload protection: Automatic rotor slip protects the motor and pump.
Applications: These pumps are suitable for a wide range of applications, including computer water cooling systems, fountains, coffee machines, hydroponics, swimming pool water circulation, medical apparatus, and more.
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Catalog excerpts

Brushless DC Magnetic Pump VS Traditional Brush Pump-1

Excellence in Micro pump, DC pump Brushless DC Magnetic Pump VS Traditional Brush Pump Through magnetic drive technology, brushless magnetic pump realized non- contact torque transmission, thus displacing dynamic sealing by static sealing, which successfully solves the leakage problem, eliminates potential safety risk of inflammable & explosive & poisonous liquid leakage, and effectively guarantees the safety production and workers' health. How brushless DC pump works? Firstly, we should have an overview about the structure of brushless DC Magnetic pump. Unlike the brush pump, brushless pump is driven by magnetism. The impeller and permanent magnet are molding from one complete injection mold, which makes up the pump rotor. The high-performance ceramic shaft is fixed in the pump housing through the rotor. Between stator and rotor, there is a thin layer of So there is no traditional mechanical shaft seal, and the whole pump is completely Water Outlet Pump Head Water Inlet Pump Chamber Lead Wire Excellence in Micro pump, DC pump TOPS Micro Pump & Motor Technology Co.,Ltd E-mail:[email protected], Web:www.topsflo.com

 Open the catalog to page 1
Brushless DC Magnetic Pump VS Traditional Brush Pump-2

When the stator coils energize with electricity, magnetic field comes over and it drives permanent magnets rotor to run. After magnetizing, there will be an intact coupling magnetic system. The magnetic energy will reach the minimum when magnetic pole of stator coils is in opposite to magnetic pole of rotor, that is, the displacement angle of two magnetic poles O=0. And it will reach the maximum when magnetic pole of stator coils is the same polar with magnetic pole of rotor, that is, the displacement angle of two magnetic poles 0=2Tr/n. Removing the external forces, due to the magnet poles mutually...

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Brushless DC Magnetic Pump VS Traditional Brush Pump-3

Advantages compared with brush motor 1. Leak-tightness: Pump shaft adopts closed static sealing instead of dynamic sealing; pump stator and rotor are completely isolated from each other; and epoxy resin is poured between stator and circuit board. These design let the pump completely avoid media leakage. Submersible also can be customized, which will 2. Low energy consumption: Brushless motor is lower power consumption and high efficiency. Without independent lubrication and cooling water, it reduces energy consumption. 3. Long life span: Brushless motor adopts electronic components for reversing,...

 Open the catalog to page 3

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