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Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG

Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG

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Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG

Product catalog summary

About Tolomatic

A Legacy of Innovation: Tolomatic is known for its innovative pneumatic products, focusing on durability and performance.
Endurance Technology: The company emphasizes technologies that enhance product longevity and reliability.
Solutions: Offers custom, modified, and standard product solutions for various applications.

Product Overview

Rodless Cylinders: Discusses the advantages of rodless cylinders, including the MXP Band Cylinder and BC Series.
MXP Band Cylinder: Features internal, solid, and profiled rail bearings with detailed specifications.
BC Series Cylinders: Includes BC2, BC3, and BC4 models with unique features and performance metrics.

Technical Specifications

Specifications: Detailed technical specifications for each product line, including dimensions and load capacities.
Mounting Options: Various mounting options are available for different applications.
Switches and Sensors: Information on available switches and proximity sensors for enhanced control.

Guidelines and Procedures

Selection Guidelines: Criteria for selecting the appropriate product based on application needs.
Adjustment Procedures: Instructions for optimizing performance through component adjustments.
Service and Ordering: Details on service parts and ordering procedures for maintenance and procurement.

Overview: The document provides a comprehensive guide on Tolomatic products, including cable cylinders, rodless cylinders, and linear slides, outlining features, specifications, and application guidelines.

Specifications: Detailed specifications are provided for each product type, crucial for engineers and designers to understand technical capabilities and limitations.

Procedures: Includes selection and application guidelines to assist users in choosing the right product.

Standards and Norms: Tolomatic products adhere to ISO 9001:2008 certification standards, ensuring quality and reliability.

Recommendations: Best practices for installation and maintenance to maximize product lifespan and efficiency.

Key Data from Tables and Charts: Performance data and dimensional charts provide a visual representation of product capabilities.

Critical Information: Emphasizes understanding specific application needs and environmental conditions for product selection.

Introduction
This document outlines custom solutions provided by Tolomatic for different industries, focusing on improving performance, reliability, and efficiency in automation applications.

Medical Applications
Tolomatic designed a customized rod screw actuator for angiography systems to provide rigidity, precision, and repeatability.

Food and Beverage Industry
Developed a custom electric actuator for volumetric filling equipment, ideal for wash-down environments.

Automotive Industry
Created the ServoWeld® actuator for high-quality welds in assembly facilities.

Custom Solutions and Capabilities
Tolomatic emphasizes its ability to provide custom solutions for unique automation challenges.

Application Examples
Examples include solutions for stacking ceramic blocks and operating spray booth doors.

Rodless Cylinder Advantages
Benefits include space savings and integrated load support.

Technical Support and Customer Service
Tolomatic offers prompt technical support and customer service, with products built-to-order and shipped quickly.

Overview: Detailed specifications and features of the MXP pneumatic rodless cylinder, emphasizing durability and flexibility.

Key Features:

Non-Wear Band Retention: Magnetically retained bands reduce wear.
Stainless Steel Bands: Ensure durability and resistance to pressure spikes.
Positive Position Seals: Enhance sealing efficiency.
Adjustable Cushions: Allow for smooth deceleration.
Dust Protection: Prevents contaminants from entering the cylinder.

Options and Accessories:

Auxiliary Carrier: Increases load capacity.
Floating Mount: Compensates for non-parallelism.
Tube Clamps and Foot Mounts: Provide support and flexibility.
Shock Absorbers: Allow for increased speed and load.
Switches: Offer a variety of sensing choices.

Technical Specifications:

Bearing Options: Different load capacities and friction levels.
Porting Choices: Multiple configurations for air connections.
Mounting Options: Supports both inch and metric fasteners.

Performance and Capacity: Includes graphs and tables comparing moment and load capacities.

Specifications:
Detailed specifications for actuators, focusing on moment and load capacities.

Load Factor (LF):
Must not exceed 1 to maintain rated life.

Graphical Data:
Graphs illustrate the relationship between moments and carrier distance.

Lubrication and Maintenance:
Proper lubrication is essential for the bearing system.

Deflection Testing:
Deflection tests measure deflection at specific conditions.

Guidelines for Maximizing Actuator Life:
Includes load, speed, environment, and deceleration considerations.

Conclusion:
Emphasizes adhering to load factors and proper lubrication to extend actuator life.

Overview: Detailed specifications and performance data for the BC2 series of solid bearing rodless cylinders.

Specifications: Details bore sizes, maximum bending moments, and load capacities.

Dimensions: Provides detailed dimensions for each model.

Performance: Includes performance graphs and guidelines for maximum load.

Mounting Options: Discusses various mounting options.

Ordering Information: Provides order codes and advises consulting Tolomatic for longer strokes.

Additional Resources: 3D CAD models available on the Tolomatic website.

1. Cylinder Selection and Load Considerations
Consider larger bore sizes for increased force and calculate torque for bending moments.

2. Auxiliary Carrier and Cushion Capacity
Auxiliary carriers increase load capacity and bending moments.

3. Tube Support and Options
Consult the Tube Support chart for load weight and support distance.

4. Lubrication Guidelines
Use dry, filtered air and maintain filters to prevent moisture.

5. Velocity Calculations
Differentiate between final and average velocity for rodless cylinders.

6. Service Parts and Ordering
Service parts include foot mount kits and shock retrofit kits.

7. Ordering Information
Specify model, bore size, stroke length, and options when ordering.

Overview: Detailed technical specifications and options for the BC3 Recirculating Ball Bearing Rodless Cylinder.

Specifications: Features adjustable cushions and a load-bearing carrier design.

Applications: Used in material handling applications.

Performance: Includes performance charts for bending moments and load capacities.

Options and Accessories: Offers auxiliary carriers and various switch types.

Ordering and Guidelines: Provides guidelines for selecting and ordering the BC3 cylinder.

Specifications and Performance:
Detailed specifications for BC3 rodless cylinders, including bending moments and load capacities.

Single End Porting:
Offers flexibility in air hookup with single end porting.

Switches:
Lists ten sensing choices for switches with specifications.

Shock Absorbers:
Optional shock absorbers enhance load deceleration.

Application Data and Selection Guidelines:
Guidelines for selecting the appropriate rodless cylinder.

Diagrams and Graphs:
Includes diagrams and graphs illustrating porting configurations and performance data.

Overview: Detailed specifications and performance data for the BC4 series of internal bearing rodless cylinders.

Specifications: Includes various models with specific bore sizes and load capacities.

Performance: Includes performance charts illustrating force versus pressure.

Options and Accessories: Offers auxiliary carriers and various mounting options.

Dimensional Data: Provides detailed dimensional drawings and specifications.

Application Guidelines: Provides guidelines for selecting and ordering the appropriate BC4 model.

Overview: Technical specifications and guidelines for the LS Linear Slide Rodless Cylinder.

Specifications: Outlines minimum distance between carriers and bending moments.

Features: Includes a formed end cap wiper seal and a rigid aluminum tube.

Options and Accessories: Describes auxiliary carriers and various switch types.

Performance and Guidelines: Provides performance graphs and guidelines for selecting configurations.

Ordering Information: Instructions for ordering auxiliary carriers and ensuring accurate configuration.

Switch Specifications:
Outlines sensing choices for switches and installation guidelines.

Installation and Replacement:
Ensures correct switch orientation and provides wiring diagrams.

Electrical Specifications:
Provides specifications for different switch types.

Performance and Wiring:
Emphasizes correct switch orientation and provides wiring diagrams.

Proximity Sensors:
Available with NPN or PNP outputs for end-of-stroke sensing.

Shock Absorbers:
Optional shock absorbers extend the life of rodless cylinders.

Application Data and Selection Guidelines:
Includes a worksheet for application data and guidelines for selecting actuators.

Service Parts Ordering:
Instructions for ordering service parts and switches.

Overview: Detailed specifications and ordering instructions for switches and actuators.

Specifications: Lists part numbers and descriptions for different switch types.

Ordering Procedures: Instructions for replacing existing switches based on manufacturing date.

Switch Types and Configurations: Outlines various switch configurations and options.

Actuator Specifications: Provides specifications for LS linear slides and MG magnetically coupled cylinders.

Performance and Features: Discusses performance characteristics of magnetically coupled cylinders.

Application Guidelines: Provides guidelines for selecting and applying components in industrial settings.

Key Notes: Includes important notes on de-coupling in magnetic coupling applications.

Application Data Worksheet
Template for collecting essential data for selecting the appropriate actuator.

Magnetically Coupled Cylinder Selection Guidelines
Outlines the process for selecting a magnetically coupled cylinder.

Magnetically Coupled Slide Selection Guidelines
Provides guidelines for selecting a magnetically coupled slide.

Application Guidelines
General guidelines for using Tolomatic actuators.

Ordering Information
Instructions for ordering various components and service parts.

Overview: Detailed technical specifications and guidelines for Tolomatic's CC Cable Cylinder products.

Specifications: Lists different models of shock absorbers, proximity sensors, and cable cylinders.

Features: Key features include high-strength construction and unique gland seals.

Applications: Used in various industries, offering versatility and space-saving benefits.

Performance: Provides performance data, including theoretical force versus pressure graphs.

Options and Accessories: Various options are available, such as auto tensioners and caliper disc brakes.

Ordering Information: Detailed ordering codes and guidelines for selecting the appropriate cylinder model.

Diagrams and Graphs: Includes diagrams and graphs illustrating dimensions and technical details.

Overview: Detailed specifications and dimensions for various models of Tolomatic cable cylinders.

Double Acting Cable Cylinders (CC30, CC40, CC52):

Bore Sizes: 3.00 in, 4.00 in, 2.50 in
Max Stroke: 280 in (7112 mm) for CC30 and CC52, 279 in (7087 mm) for CC40
Max Pressure: 200 PSI for CC30, 100 PSI for CC40, 500 PSI for CC52
Max Force Output: 1398.4 lb (6220 N) for CC30, 1248.9 lb (5555 N) for CC40, 1532.4 lb (6816 N) for CC52

Single Acting Cable Cylinders (SA07, SA10, SA15, SA20, SA25, SA30, SA40, SA52):

Bore Sizes: Range from 0.75 in to 5.00 in
Max Stroke: Varies by model, up to 282 in (7163 mm)
Max Pressure: 100 PSI for most models
Max Force Output: Varies by model, up to 1919 lb (8536 N)

Double Purchase Cable Cylinders (DP15, DP20, DP25):

Bore Sizes: 1.50 in, 2.00 in, 2.50 in
Max Stroke: 280 in (7112 mm) for DP15, 281 in (7137 mm) for DP20 and DP25
Max Pressure: 100 PSI
Max Force Output: 174 lb (774 N) for DP15, 618.5 lb (2751 N) for DP20, 971.9 lb (4323 N) for DP25

Key Features and Options:

Available in aluminum or steel tubing
Optional switches and seals of Viton® material
Adjustable cushions and single ported head as standard features

Additional Notes:

3D CAD models are available at www.tolomatic.com
For models with the magnet option, add 0.375 in (9.5 mm) to the overall length

Overview: Detailed specifications, dimensions, and guidelines for selecting and using Tolomatic cable cylinders.

Specifications and Dimensions: Lists various cylinder models with their respective dimensions.

Switch Options: Multiple sensing choices available, including DC reed and Hall-effect switches.

Installation and Performance: Emphasizes correct installation of switches and provides guidelines for determining cushion capacity.

Selection Guidelines: Outlines a step-by-step process for selecting the appropriate cable cylinder.

Example Application: Illustrates the selection process with an example.

Important Notes: Stresses the importance of proof-loading and pretensioning cables.

Specifications and Procedures:
1. Load Configuration and Brake Capacity: Steps to determine stopping time and distance for a cable cylinder with a caliper disc brake.

2. Braking Force Calculations: Formulas for calculating tangential braking force.

3. Tension and Pressure Settings: Instructions for calculating tensioner pressure settings.

4. Brake Operating Pressure: Formulas for calculating brake operating pressure.

Standards and Recommendations:
1. Proof-loading and Pretensioning: Guidelines for proof-loading and pretensioning cables.

2. Special Cable Lengths: Instructions for determining specialized cable lengths.

3. Lubrication Guidelines: Internal lubrication is required for maximum cylinder life.

Tables and Figures:
1. Table 1: Data for calculating tension required in brake side cable.

2. Figure 1: Illustrates load configurations and pressure settings.

3. Proof-loading and Pretensioning Table: Lists torque values for different models.

Critical Information:
- Ensure tension does not exceed 60% of cable tensile strength.

- Proper cable tension prevents excessive side loading and premature wear.

- Consult factory for vertical or inclined load applications.

Filtration Guidelines: Recommends using dry, filtered air with a filtration level of 10 Micron or less.

External Lubricators: Suggested for extending service life of pneumatic cable cylinders.

Cushion Needle Adjustment: Proper adjustment is crucial for smooth deceleration.

Velocity Calculations: Differentiating between final and average velocity is important.

Service Parts and Ordering: Provides instructions for ordering service parts and repair kits.

Performance and Specifications: Includes performance data for PB and PB2 rod cylinder slides.

Specifications:
Detailed specifications for the PB Power-Block Rod Cylinder Slide.

Options:
Available options include stop collars/bumpers and switches.

Applications:
Describes applications for the PB and PB2 Rod Cylinder Slides.

Performance:
Includes performance data and emphasizes not exceeding maximum load curves.

Dimensions:
Provides detailed dimensions for various models.

Specifications: Detailed specifications for various components such as bearings and switches.

Procedures: Instructions for installation and replacement of switches.

Standards and Recommendations: Recommends using dry, filtered air and provides lubrication guidelines.

Performance and Application Guidelines: Outlines the process for selecting the appropriate rod cylinder slide.

Data Interpretation: Includes graphs and charts illustrating load weight and stroke length relationships.

Warnings and Cautions: Highlights warnings such as not exceeding power ratings.

Specifications and Ordering Information
Provides detailed specifications and ordering information for various switch types.

Switch and Connector Details
Lists part numbers for switches and connectors.

Power-Block Cylinder Specifications
Details for Power-Block and Power-Block2 Rod Cylinder Slides.

Glossary of Terms
Comprehensive glossary explains technical terms.

Engineering Resources
References engineering resources available on the Tolomatic website.

Key Takeaways

Detailed part numbers and descriptions for ordering switches and connectors.
Specifications for Power-Block and Power-Block2 Rod Cylinder Slides.
A glossary of technical terms to aid in understanding product specifications.
Contact information and resources for additional support.

Specifications and Components:
Detailed descriptions of various components and specifications related to Tolomatic's products.

Load and Carrier Options:
Discusses load support mechanisms and long carrier options.

Magnetic Coupling and Force:
Describes magnetic coupling actuators.

Customization and Modified Products:
Tolomatic offers customization of standard products.

Glossary of Terms:
Comprehensive glossary defines technical terms.

Order Terms and Conditions:
Outlines terms for order acceptance and modifications.

Order Modifications and Cancellations: Orders for standard products scheduled for shipment within five working days cannot be canceled or modified.

Quotations and Prices: Written quotations expire after 30 days.

Minimum Billing: Orders less than $35.00 will be billed at $35.00.

Taxes: All applicable taxes and fees are the purchaser's responsibility.

Terms of Payment: Payment is due within 30 days of the invoice date.

F.O.B. Point: All sales are F.O.B. Tolomatic's facility in Hamel, Minnesota.

Delivery: Delivery to a carrier constitutes delivery to the purchaser.

Shipping Schedules: Shipping schedules are approximate.

Return of Product: Returns require authorization and are subject to a 35% service charge.

Warranty: Products are warranted to be free from defects for one year.

Consequential Damage: Tolomatic is not liable for consequential damages.

Service Charges: Additional service requests are charged according to the current field service rate schedule.

Additional Information: Tolomatic emphasizes excellent customer service and industry-leading delivery times.

Catalog excerpts

Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG-1

PNEUMATIC PRODUCTS ENDURANCE TECHNOLOGY MAXIMUM DURABILITY

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Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG-2

Table of Contents MXP lS BC4 BC3 BC2 CC aBt ENGR ABT_2 BC2_1 engr PB CC Mg PB www.tolomatic.com MXP BC2 CC PB engR aBt MXP BC3 BC2 BC4 Internal BearIng rodless CylInder BC4 MG ContentS Features . . . . . . . . . . . . . . . . . . . . . . . . . BC2_2 Performance . . . . . . . . . . . . . . . . . . . . . BC2_4 Carrier .Adjustment . . . . . . . . . . . . . . . BC2_5 BC205 . . . . . . . . . . . . . . . . . . . . . . . . . . . BC2_6 BC210 . . . . . . . . . . . . . . . . . . . . . . . . . . . BC2_8 BC212 .& .15 . . . . . . . . . . . . . . . . . . . . . BC2_10 BC220 .& .25 . . . . . . . . . . . . ....

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Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG-3

www.tolomatic.com CC_30 ABT CC_32 CC_35 CC_38 CC_39 BC2 CC_36 LS BC4 BC3 CC_40 PB & PB2 Rod Cylinder Slides PB Features . . . . . . . . . . . . . . . . . . . . . . . PB_2 PB & PB2 Performance . . . . . . . . . . . . PB_3 PB Performance . . . . . . . . . . . . . . . . . . . PB_4 PB Specifications . . . . . . . . . . . . . . . . . PB_6 PB Dimensions . . . . . . . . . . . . . . . . . . . . PB_6 Applications . . . . . . . . . . . . . . . . . . . . . PB_8 PB2 Features . . . . . . . . . . . . . . . . . . . . . PB_9 PB2 Performance . . . . . . . . . . . . . . . PB_10 PB2 Specifications . . . . . . ....

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Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG-4

A legacy of innovation in solving customer needs. MG • Introduced the BC2 in 1985 – the world’s best selling pneumatic rodless cylinder. CC • Tolomatic entered the electric linear motion and controls market in 1992 with its first electric actuators. • First certified in 1995 Tolomatic is current with ISO 9001:2008 certification. PB • In 2004 the top global auto producer selected Tolomatic as its sole worldwide supplier of servo actuators for robotic welding. ENGR • Tolomatic has an expanding portfolio of patents for actuators, mechanical assemblies and manufacturing processes. • Today Tolomatic...

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Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG-5

More solutions. Built to last. ABT abt MXP MXP BC2 BC2 • Stepper controllers, drives and motors, including the new ACS drive/controller to achieve precise positioning at economical prices. • Linear motion solutions with custom design and prototype services. • Your Motor Here program matches a Tolomatic actuator to customer motor and supplies the in-line or reverse-parallel motor adapter device free of charge, mounted and shipped with the actuator. 1.800.328.2174 • Fast service and full technical support. • All catalog products are built-to-order in the stroke length you specify and shipped in...

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Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG-6

Custom, modified and standard product solutions. CUSTOM CAPABILITIES MATERIAL HANDLING PACKAGING MEDICAL Food & Beverage AUTOMOTIVE ABT abt MXP MXP BC2 BC2 Customer Challenge: Customer Challenge: Customer Challenge: Customer Challenge: Customer Challenge: The traditional method of using tie rod cylinders to operate diverters required too much space to fit in space-restrictive production areas. A leader in packaging technology was faced with the problem of compensating for inconsistent bag dimensions on its modular bag filling and sealing system. Irregularly sized bags required manual setup and...

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Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG-7

Applications abt MXP BC2 BC3 Application Description: A manufacturer of battery chargers needed a method of taking sheet metal off of pallets and placing onto the assembly line. Speed is critical and end-of-stroke position must be consistent, thus, Tolomatic pneumatic products were chosen for this system. BC4 Application Requirements: • Fast response, 1 part must be reoriented and moved each 3 seconds LS • Movement from end-of-stroke to end-of-stroke with consistent positioning MG Application Description: • Low cost A manufacturer of ceramic blocks needed a method of stacking and moving heavy...

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Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG-8

Application Description: A manufacturer needed a method to stamp information on a plastic case. A manufacturer of automated spray booths needed actuators to open and close the doors on the spray booth. The doors were already guided and supported. Application Requirements: LS Application Description: Application Requirements: • Movement from end-of-stroke to end-of-stroke with consistent positioning • Relatively high force applied • Fast response; doors to open (close) within 2 seconds • Movement from end-of-stroke to end-of-stroke with consistent positioning MG • Fast response, less than 1 second...

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Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG-9

Applications With over 50 years of proven application experience, Tolomatic pneumatic products are key components in the following industries and applications: abt • art Transfer P • utomotive A • art Advancement P • ood and Beverage F • art Sorting P • aterial Handling & M Conveying BC2 Applications • ackaging P MXP Industry Installations • utting C • aterial Handling M • lastic Injection Molding P • etal Processing M • alletizing P • oor Closure D • aper and Textiles P • onveyors C BC3 • edical M • obotics R • lectronics E • achine Tools M • rinting P • eneral Automation G BC4 • nd More … a...

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Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG-10

ABT Rodless Cylinder Comparison ST = Standard Feature OP = Optional Feature – = Not Available MXP-P BC4 BC2 BC3 LS MG MGS CC Stainless Steel Band ST ST ST ST ST ST ST – – – Internal Air Cushioning ST ST ST ST ST3 ST – – – ST Internal Polyurethane Bumper – – – – – – – ST – – External Shock Absorbers OP OP OP OP OP1 OP OP – OP – Adjustable Shock Absorbers OP OP OP – OP1 OP – – – – Caliper Disc Brake – – – – – – – – – OP Foot Mounts OP OP OP OP OP OP – OP – – BC2 MXP-S BC3 MXP-N BC4 Feature MXP Use this table as a quick reference to help understand the differences and similarities of each product...

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Tolomatic Pneumatic Actuator Products: COMPLETE CATALOG-11

The difference customer service abt MXP • JUST A PHONE CALL AWAY Expect prompt, courteous replies to all of your application and product questions. Check us out at 1-800-328-2174 BC2 BC3 • 5 DAYS BUILT-TO-ORDER - products assembled, tested and out the door in five days or less. Many products are shipped same day. Our products will be there when you need them. Depend on Tolomatic! BC4 LS technical and application support MG CC • COMPLETE INFORMATION AVAILABLE ONLINE - www.tolomatic.com - your definitive source for everything you need to know about Tolomatic and our products. • Sizing and selection...

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