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Tolomatic, TOL-O-MATIC
Tolomatic Electric Actuators

Tolomatic Electric Actuators

Product catalog summary

Introduction
Tolomatic has been a leader in linear motion solutions since 1985, offering pneumatic rodless band cylinders and expanding to electric actuators. Their products are built to order and shipped within 5 days, featuring a range of rod and rodless actuators with integral motors and position sensors.

Quality Commitment
Tolomatic emphasizes high quality through stringent manufacturing controls and customer support. Their Endurance Technology ensures components are designed for optimal performance and value.

Advantages of Electric Actuators

Precise control of acceleration, speed, position, and torque.
Accurate load positioning with repeatability.
Synchronization of multiple axes for coordinated movements.
Quick program changes for various applications.
Quiet, clean, and energy-efficient operation.

Rod vs. Rodless Actuators

Rod Actuators: Allow full retraction of the load, require external support, and have stroke length limitations.
Rodless Actuators: Offer space savings, support the load internally, and accommodate longer stroke lengths.

Product Specifications

MXE-S Solid Bearing Screw Actuator: Designed for moderate load applications with a maximum stroke of 120 inches, thrust of 4,300 lbf, and speed of 60 in/sec.
MXE-P Profiled Rail Screw Actuator: Features THK Caged Ball bearings for reduced friction and extended life, with similar specifications to the MXE-S.
B3S Rodless Screw Drive Actuator: Suitable for heavy loads with a maximum stroke of 120 inches, thrust of 2,700 lbf, and load capacity of 8,032 lb.

Customization and Options
Tolomatic offers various customization options, including motor orientation, auxiliary carriers, tube clamps, and mounting plates. Their "Your Motor Here" program allows for easy integration of customer-specified motors.

Conclusion
Tolomatic provides a comprehensive range of linear motion solutions with a focus on quality, durability, and customization to meet diverse application needs.

Overview: The document provides detailed specifications and options for various linear actuators designed by Tolomatic. These actuators are engineered for applications requiring precision, durability, and flexibility in motor and mounting configurations.

Specifications: The document outlines specifications for different actuator models, including maximum stroke lengths, thrust capacities, speeds, and load capacities. For example, the TKS actuator offers a maximum stroke of 96 inches, thrust of 3,260 lbf, and speed of 160 in/sec.

Design Features: The actuators incorporate unique design elements such as hardened steel raceways, high thrust bearing assemblies, and black anodized extrusion designs for rigidity and strength. The use of lightweight aluminum and patented bearing systems enhances performance and longevity.

Mounting and Carrier Options: Various mounting options are available, including surface mounts with integral T-slots and tube supports for long stroke lengths. Carrier options like auxiliary and dual 180° carriers increase load capacity and bending moment capacities.

Motor and Drive Options: Users can choose between direct drive and reduction drive options, with the ability to specify motor or gearbox installations. Inline and reverse-parallel configurations are available to optimize alignment and minimize overall length.

Sealing and Protection: The actuators feature sealing options such as bellows for protection in dirty environments and internal bumpers to prevent damage at the end of strokes. The design also includes external switch channels for easy placement and adjustment of position indicating switches.

Endurance Technology: The document emphasizes the use of Endurance Technology features to ensure maximum durability and extended service life, including the use of caged ball bearings and fatigue-resistant stainless steel bands.

Customization and Installation: Tolomatic offers customization options for stroke lengths and screw technologies, along with factory installation services for user-specified devices. The "Your Motor Here" program allows for easy direct drive motor installation.

Overview: The document provides detailed technical specifications and features of various actuator systems and components designed for medium to high thrust applications. These systems are suitable for replacing traditional pneumatic or hydraulic solutions, offering enhanced performance and durability.

Key Sections:

Rod Screw Actuator: Ideal for guided loads, offering multiple mounting options and screw technologies. Features include corrosion resistance, anti-backlash options, and high force capabilities.
Guided Screw Actuator: Designed for applications requiring load guidance and support. It features a robust tooling plate, corrosion-resistant materials, and options for oversized guide rods.
Integrated Motor Actuator (GSWA & IMA): Combines motor and actuator in a compact design, suitable for high thrust applications. Offers multiple screw technologies and feedback options for precise control.
Stepper and Servo Systems: Includes stepper motors and drives with advanced features like anti-resonance, microstepping, and torque ripple smoothing. Servo systems offer integrated control solutions for precision motion applications.

Specifications: Detailed specifications for each actuator type are provided, including maximum stroke, thrust, speed, and load capacities. The document also highlights the availability of various sizes and configurations to suit different application needs.

Additional Features: The document emphasizes the use of Endurance Technology for extended service life, lightweight aluminum designs for reduced inertia, and multiple mounting and motor orientation options for flexibility in installation.

Conclusion: Tolomatic's actuator systems offer a versatile and durable solution for a wide range of industrial applications, with customizable options to meet specific performance requirements.

Specifications:
The document outlines specifications for various models of actuators and drives. Key specifications include input line voltage (95-250 VAC, 1Ø or 3Ø), input frequency (47-63 Hz), output current peak and continuous values, and output power continuous values. Discrete inputs and outputs are optically isolated with a range of 5-25VDC, and there is one 14-bit differential analog input. Additional features include a 1000-line quadrature encoder feedback, standard NEMA frame sizes, thermistor for over-temperature protection, IP65 rating, and flux vector current control for efficient motor control.

Procedures and Recommendations:
The document emphasizes the importance of using a loading combination factor when multiple forces act upon the actuator carrier to prevent excessive forces. Tolomatic's sizing software is recommended for accurately applying the loading factor after entering application loads and forces.

Standards and Norms:
The document mentions standard NEMA frame sizes and IP65 rating for environmental protection. It also highlights the use of standard Modbus RTU for communications with other controllers or operator interfaces.

Product Features:
The document describes various features of the actuators, including pluggable screw terminal blocks for easy wiring, amplifier-only options for use with external controllers, and high-resolution encoder feedback. It also mentions the availability of rodless screw drive actuators and rod style screw drive actuators with roller screw options for increased thrust.

Tables and Data:
The document contains extensive tables listing the specifications for different actuator models, including maximum thrust, speed, stroke, and bending moments. These tables provide detailed numerical data for each model series, such as MXE, MXB, B3s, and others.

Additional Information:
The document provides contact information for Tolomatic and highlights their commitment to excellent customer service, industry-leading deliveries, and innovative products. It also mentions the availability of sizing and selection software, as well as 3D models and 2D drawings on their website.

Catalog excerpts

engineered for long life with Electric actuators LLIINNEEAARR SSOOLLUUTTIIOONNSS MAADDEE EEAASSYY

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22 11..880000..332288..22117744 Application: Position, Fill, Assemble Application: Gating, Sorting • Rejection • Guiding • Printing • Part Verification • Precision Filling • Stamping • Pressing • Labeling DEDICAT ED TO LINEAR MOTION SOLUTIONS Since 1985, with the introduction of our patented pneumatic rodless band cylinder, Tolomatic has been a market leader for linear motion solutions. In 1992, we introduced screw and belt driven rodless actuators for users demanding solutions controlled by electric motors. Today, the electric product family has grown to include multiple product designs including...

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www..ttoolloomaattiicc..ccoom//eelleeccttrriicc 33 Application: Applying, Dispensing Application: Storage & Retrieval ADVANTA GES OF ELECTRIC ACTUATORS • Provides precise control of acceleration, speed, position and/or torque • Accurately positions the load at variable and repeatable locations within the full stroke • Synchronizes multiple axis for coordinated moves • Programs or configurations can quickly be changed for multiple applications • Ability to synchronize with other machine operations • Quiet, clean and energy efficient operation Operating Envelope Understanding the differences Rod...

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Select the actuator 44 11..880000..332288..22117744 RODless STYLE screw ACTUATORS MXE-S Solid bearing design to accommodate moderate load carrying and guidance applications Max. Load Max. Thrust Max. Speed Max. Stroke Page 6 1,040 lb 4,300 lb 60 in/sec 120 in 4,626 N 19,127 N 1.52 m/sec 3.0 m MXE-P THK® Caged Ball® bearing supports moderate to heavy load and moment applications Max. Load Max. Thrust Max. Speed Max. Stroke Page 8 2,583 lb 4,300 lb 60 in/sec 120 in 11,490 N 19,127 N 1.5 m/sec 3.0 m B3S Internal recirculating ball bearing design to fully support moderate to heavy loads and moments...

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style you need... ...Complete your solution www..ttoolloomaattiicc..ccoom//eelleeccttrriicc 55 Digital servo drive/motor MRV Complete 1.5 axis motion controller, drive and integrated PLC controller in one package for our brushless permanent magnet servo motors Drive sizes Motor sizes Max. Speed Max. Torque Page 31 1.4, 2.8 4.2 kW Nema 17, 23, 34, 56 6,000 RPM 240 in-lbs 27.1 N-m Electric stepper products Your specified drive/motor RODless STYLE belt ACTUATORS MXB-U Pre-assembled compact linear belt solution for use in applications with existing guides & supports Max. Load Max. Thrust Max. Speed...

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66 11..880000..332288..22117744 MXE-S Solid Bearing screw actuator Endurance Technology features are designed for maximum durability to provide extended service life. Dust wiper • Formed end cap and side dust wipers keep contaminants from entering the actuator’s internal area Retained dust band • Retained dust band keeps contaminants from entering the actuator interior, protecting components for reduced maintenance and increased uptime Large flexible Mounting pattern • Carrier gives more load stability • Compatibility with existing BCS applications • More fastening options Stainless steel band...

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www..ttoolloomaattiicc..ccoom//eelleeccttrriicc 77 … MAXIMUM DURABILITY Options Auxiliary Carrier DC • 2X higher Fz (load) capacity • High bending moment capacity Floating Mount FL • Compensates for non-parallelism between MX actuator and externally guided load Tube clamps TC • Used for intermediate support • Flush with bottom of actuator to retain low profile • Drop-in, adjustable mounting locations (MXE16 uses T-nuts with mounting plates) Mounting plates MP • To provide clearance for motor and mount • Use in conjunction with tube clamps Switches • Wide variety of sensing choices: Reed, Solid...

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88 11..880000..332288..22117744 MXE-P profiled rail screw actuator Endurance Technology features are designed for maximum durability to provide extended service life. Internal magnets •Standard feature that allows sensor installation on the open side or bottom of the extrusion Inch or metric mounting • Your choice of inch (US standard) or metric mounting to the carrier Caged ball® bearings •THK® Caged Ball® bearings are used to reduce friction and extend actuator life • Caged Ball® technology creates a grease pocket between ball elements, reducing friction, noise and maintenance • Large permissible...

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www..ttoolloomaattiicc..ccoom//eelleeccttrriicc 99 … MAXIMUM DURABILITY Options Auxiliary Carrier DC • 2X higher Fz (load) capacity • High bending moment capacity Tube clamps TC • Used for intermediate support • Flush with bottom of actuator to retain low profile • Drop-in, adjustable mounting locations (MXE16 uses T-nuts with Mounting Plates) Mounting plates MP • To provide clearance for motor and mount • Use in conjunction with tube clamps Switches • Wide variety of sensing choices: Reed, Solid State PNP or NPN, all available normally open or normally closed • Flush mount, drop-in installation...

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1100 11..880000..332288..22117744 B3S Rodless screw drive Actuator You can choose: • Solid nuts of bronze or engineered resins offer quiet performance at the lowest cost; anti-backlash available • Ball nuts offer positioning accuracy and repeatability with longer life; low-backlash available The B3S rodless style actuator is designed for carrying moderate to heavy loads and accommodating the associated bending and dynamic moments. Based upon our BC3 pneumatic band cylinder, it utilizes a patented integral recirculating ball bearing guidance system that provides consistent and durable performance....

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… MAXIMUM DURABILITY www..ttoolloomaattiicc..ccoom//eelleeccttrriicc 1111 You can choose: • Motor or gearbox supplied and installed by Tolomatic • Specify the device to be installed and actuator ships with proper mounting hardware • Specify and ship your device to Tolomatic for factory installation You can choose: • Inline option directly couples the driving shafts and is a one-piece housing construction for optimum alignment and support of the motor • Reverse-parallel option minimizes the overall length and offers a 1:1 or 2:1 belt ratio • Unique design incorporates hardened steel raceways integral...

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