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SmartActuator Series - ICR Basic & Plus

SmartActuator Series - ICR Basic & Plus
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SmartActuator Series - ICR Basic & Plus

Product catalog summary
Overview: The document provides comprehensive information on Tolomatic's ICR Basic and ICR Plus series of integrated control rod-style actuators. These actuators integrate control, drive, motor, and actuator functions into a single unit, tailored for industrial applications.
ICR Basic: Designed for simple extend and retract operations, the ICR Basic is an ideal replacement for pneumatic or hydraulic cylinders in low to medium thrust applications. It features 2-position extend/retract capability, mid-stroke positioning with sensors, force control, and independent speed control. It operates on a 100% duty cycle and offers IP65 protection against water and dust.
ICR Plus: The ICR Plus enhances the Basic model with advanced features such as indexer programming, network communication (CANopen, DeviceNet, RS-232), and stand-alone operation. It supports infinite positioning, stepper mode, and analog position mode, making it suitable for complex applications like pick-and-place systems and networked actuator control.
Comparison with Other Systems: The document outlines the advantages of ICR actuators over pneumatic/hydraulic cylinders, integrated stepper actuators, and traditional electric systems, highlighting benefits such as cost-effectiveness, precise control, quiet operation, and reduced component requirements.
Applications: Both ICR Basic and Plus are suitable for various industrial applications, including parts placement, labeling, stamping, and clamping. The Plus model is particularly suited for applications requiring complex motion profiles and networked control.
Technical Specifications: Detailed specifications, performance data, and dimensions for both actuator models are provided, along with guidelines for selection, installation, and operation, emphasizing ease of setup and use.
Additional Features: Both models offer options for mounting, rod end configurations, and additional protective features like brakes and rod wipers. The ICR Plus includes advanced digital drive capabilities and communication ports for enhanced flexibility.
Specifications: The document details mechanical specifications for units BN02 and BN05, including screw type, pitch, diameter, lead, static and dynamic load capacities, accuracy, backlash, maximum thrust, and temperature limits. It also provides information on IP ratings and RoHS compliance.
Performance and Durability: Endurance Technology features are highlighted for maximum durability and extended service life, with graphs and tables illustrating ball screw life expectancy, speed vs. thrust, and power requirements for different configurations and ratios.
Power Supply and Sizing: Guidelines for power supply sizing emphasize the need for an isolated DC power source, suggesting a 48V supply for maximum speed, with tables to determine the required power supply rating based on speed and thrust.
Additional Features: The document discusses side load considerations, RMS thrust and velocity calculations, brake requirements for vertical applications, and system power overloading considerations, including actuator dimensions and optional mounting configurations.
Application Data Worksheet: A worksheet is provided for users to input specific application data, such as stroke length, load, force, power supply, precision, and operating environment, to assist in selecting the appropriate actuator.
The Tolomatic Difference: Tolomatic emphasizes excellent customer service, industry-leading delivery times, innovative products, and offers free sizing and selection software, along with accessible 3D models and 2D drawings online.
Product Categories: The document lists various product categories, including power transmission products, electric products, pneumatic products, actuators, and gearboxes.
Brochures: A list of available brochures is provided, including foldout and product brochures with specific reference numbers.
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Catalog excerpts

SmartActuator Series - ICR Basic & Plus-1

SmartActuator Series INTEGRATED CONTROL ROD-STYLE ACTUATOR ENDURANCE TECHNOLOGY LINEAR SOLUTIONS MADE EASY

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SmartActuator Series - ICR Basic & Plus-2

What is a ? The SmartActuator is a controller, drive and motor integrated into one compact, durable, lightweight actuator. Designed for simple extend and retract operation, the ICR Basic can easily be installed and set up by anyone familiar with pneumatic or hydraulic cylinders. For flexibility, the Plus offers indexer programming and network communication capabilities for a wide variety of demanding applications. Tolomatic has over 50 years of experience manufacturing rodless and rod-style electric and pneumatic actuators. The SmartActuator puts this experience and the intelligence of powerful...

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SmartActuator Series - ICR Basic & Plus-3

Choose the SmartActuator for these advantages: HYDRAULIC CYLINDERS • More cost effective to operate -Less power consumption • No costly and messy leaks • Fewer, cleaner components -Eliminates valves, hoses, condensers, mufflers, filters, lubricators, compressors •Precise control of position, speed, acceleration and force •Quiet operation •Accurately positions load at multiple and repeatable locations •Ability to synchronize motion with other machine operations STEPPER ACTUATOR •True closed loop control ensures • Servo motors supply 100% duty cycle vs. stepper motors which typically supply less...

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SmartActuator Series - ICR Basic & Plus-4

Series ICR Basic About the ICR Basic The ICR Basic is an easy-to-use, all-in-one (control, drive, motor, actuator) electric rod-style actuator designed for industrial applications. The ICR Basic is a perfect pneumatic or hydraulic cylinder replacement for low to medium thrust applications. Easy-to-use setup requires no software, tuning or programming. Capabilities • 2-position extend / retract • 4 inputs, Enable, E-Stop, Fwd., Rev. • Independent extend / retract speed control • 2 outputs, 24V line driver; fault, in-position • Mid-stroke positioning with sensors • 24 Vdc opto-isolated inputs,...

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SmartActuator Series - ICR Basic & Plus-5

Series ICR Basic ICR Basic Modes of Operation Extend/Retract Commands PLC LOGIC DEVICE ICR Basic Digital I/O SWITCHES/SENSORS Easy Setup Procedure: 1) Mount 2) Wire 24 or 48 3) Wire extend, 4) Program your 5) Adjust retract SmartActuator Vdc power to retract, enable, PLC (often speed and Smart­ ctuator A e-stop inputs & using same extend in-posi­ion /­ fault signals as a t speed output cables pneumatic unit) to PLC 6) Adjust force Easy Operation Enable input: Enables or disables the actuator. Extend / retract input: Extends / retracts the actuator's rod as long as signal is sent or until end...

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SmartActuator Series - ICR Basic & Plus-6

ICR SmartActuator™ ICR Basic Integrated Control Rod-Style actuator ICR SmartActuator™  . . . Maximum Durability ICR Basic - Exclusive Feature   Lightweight     aluminum design Endurance Technology features are designed for maximum durability to provide extended service life. This endurance technology symbol indicates our durability design features.  Motor orientation    YOU CAN CHOOSE • L M I In-line option directly couples the driving shaft and is a one-piece housing construction for optimum alignment and support of the motor  Digital Drive    • Operated via digital I/O to extend/retract • No...

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SmartActuator Series - ICR Basic & Plus-7

Series ICR Plus About the ICR Plus The ICR Plus is an all-in-one (control, drive, motor, actuator) electric rod-style actuator designed for industrial applications, with a powerful, flexible integrated digital drive. The ICR Plus offers programmability, infinite positioning and advanced network communication options. Capabilities • Indexer programming • Stepper mode (Pulse / direction) • Stand-alone operation • Analog position mode • Infinite positioning • 100% duty cycle for continuous operation • Network communication – CANopen – DeviceNet – RS-232 to CANopen • 2 outputs, opto-isolated sinking / sourcing...

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SmartActuator Series - ICR Basic & Plus-8

SmartActuator Series ICR Plus Modes of Operation Daisy Chain MOTION CONTOLLER .Analog Input Analog Input Powerful Software - Intuitive Interface Input / Output Control Panel Indexer Programming Flexible Operation Stand-alone mode: PLCs or switches/sensors can send commands to the actuator via digital I/O to invoke indexer program for motion or other logic events. Communication mode: PLC or PC sends position commands or register changes over RS-232, CANopen or DeviceNet. CANopen (127) and DeviceNet (63) can control multiple actuators simultaneously. The RS-232 port can be used as a gateway to...

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SmartActuator Series - ICR Basic & Plus-9

Series ICR Basic & ICR Plus ICR Plus Series ICR Basic & ICR Plus  . . . Maximum Durability Integrated Control Rod-Style actuator ICR Plus - Exclusive option  Communication Ports    Endurance Technology features are designed for maximum durability to provide extended service life. This endurance technology symbol indicates our durability design features. • DeviceNet – daisy chain up to 63 actuators • Two ports for easy daisy chain wiring • Optional CANopen – daisy chain up to 127 actuators (CANopen device profile DSP-402) ICR Plus - Exclusive Feature  Digital Drive     Digital encoder    • Advanced...

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SmartActuator Series - ICR Basic & Plus-10

Series ICM Plus Need a RODLESS SmartActuator? Choose the ICM Plus The ICM Plus places an all-in-one (control, drive, motor) solution mounted to your choice of Tolomatic electric rodless or rod-style actuator. The ICM Plus is designed for industrial applications, by combining a flexible integrated digital drive with the power of a servo motor. The ICM Plus means flexibility Screw-drive or belt-drive; rod-style or rodless; inline or reverse-parallel; the ICM Plus expands your options to include nearly the entire line of Tolomatic electric actuators. See the ICM Plus brochure #2100-4008 for information...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.