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CC CABLE CYLINDER RODLESS CYLINDER

CC CABLE CYLINDER  RODLESS CYLINDER
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CC CABLE CYLINDER RODLESS CYLINDER

Product catalog summary
Features: The Tolomatic cable cylinder is a rodless cylinder designed for space-saving and cost-effective applications. It is available in various bore sizes and can achieve strokes up to 60 feet. Constructed with high-strength, lightweight materials like anodized aluminum or steel, it features unique gland seals for easy installation and tight sealing. Equipped with MIL Spec cables, it ensures durability and long service life.
Applications: The cable cylinder is utilized across multiple industries, including packaging, automotive, food and beverage, material handling, plastic injection molding, metal processing, paper and textiles, medical, electronics, and printing.
Performance: The document provides theoretical force versus pressure data for different models, indicating the cylinder's capability to handle various loads and pressures. The CC52 model can handle pressures up to 500 psi.
Double Acting Cable Cylinder: Models CC05 to CC52 offer versatility and cost savings over conventional rod cylinders. They can be isolated from work areas and are suitable for harsh environments.
Single Acting Cable Cylinder: Models SA07 to SA50 are designed for vertical applications where double acting is not required, offering increased velocity and stroke capacity without additional space requirements.
Double Purchase and Track Cable Cylinders: These models provide enhanced stroke capacity and load support, suitable for isolating cylinders from harsh environments.
Options and Accessories: Various options such as auto tensioners, caliper disc brakes, steel tubes, and switches enhance the functionality and adaptability of the cable cylinders for specific applications.
Selection and Application Guidelines: Detailed guidelines assist in selecting the appropriate cylinder model and configuration based on application requirements.
Ordering Information: Order codes and specifications for each model facilitate the ordering process.
Material Specifications: Aluminum or Steel is used for tube support spans, with specific span lengths provided for each material.
Cable Specifications: Cables have a wire diameter of 0.187 inches and a nylon outer diameter of 0.312 inches, featuring a 7x19 strand configuration with a tensile strength of 4200 lbs.
Force and Pressure Data: The document provides theoretical force versus pressure data, indicating the relationship between pressure and force for different cable models.
Dimensional Specifications: Detailed dimensions are provided for various components, including bore sizes and maximum stroke lengths.
Features and Options: Features and options for single and double-acting cable cylinders include material options, seals, and port configurations.
Overall Unit Specifications: Specifications for different models include bore size, maximum stroke, maximum pressure, and maximum force output.
Additional Notes: Notes on ordering codes, application guidelines, and the availability of 3D CAD models are included.
Overview: The document provides detailed specifications and options for Tolomatic's track cable cylinders and associated components, including automatic tensioners and caliper disc brakes.
Specifications: Specifications for different models with bore sizes ranging from 0.50 to 1.50 inches and maximum stroke lengths up to 78 inches are outlined.
Components and Options: Optional and standard features such as auto tensioners, caliper disc brakes, and various head configurations are detailed.
Automatic Tensioners: Recommended for applications exceeding manual cable adjustment limits, available in 1-inch and 2-inch stroke units.
Caliper Disc Brakes: Used for holding force and deceleration, must be paired with automatic tensioners for optimal performance.
Dimensional Data: Detailed dimensional data is provided for each model, emphasizing the importance of maintaining moderate bending moments and rod deflection limits.
Ordering and Application Guidelines: Order codes for various configurations and application guidelines, including cushion needle adjustment and selection criteria, are provided.
Conclusion: This technical document serves as a comprehensive guide for selecting and configuring Tolomatic track cable cylinders and related components.
Specifications: Detailed specifications for CC Cylinder/Brake Combinations, including dimensions and the availability of 3D CAD models, are provided.
Switches: Ten sensing choices are available, including DC reed, AC reed, and Hall-effect switches, with guidelines for wiring and installation.
Performance and Specifications: Performance graphs illustrate the relationship between temperature, current, and voltage for different switch types.
Selection Guidelines: A step-by-step process for selecting the appropriate cable cylinder is outlined.
Brake and Load Configuration: Guidelines for determining the load configuration and holding capacity of the brake are provided.
Conclusion: The document serves as a comprehensive guide for selecting and installing CC Cylinder/Brake Combinations.
Caliper Disc Brake for Cable Cylinder Selection Guidelines: Detailed explanation of nomenclature and key parameters for caliper disc brakes is provided.
Horizontal and Vertical Load Calculations: Procedures for calculating tensioner pressure settings based on load configuration are outlined.
Brake Operating Pressure: Instructions for calculating brake operating pressure are provided.
Application Data Worksheet: A worksheet to compile application requirements is included.
Track Cable Cylinder Selection Guidelines: A step-by-step guide for selecting the appropriate track cable cylinder is provided.
Proof-loading and Pretensioning Cables: Detailed procedures for proof-loading and pretensioning cables are provided.
Lubrication Guidelines: The importance of internal and external lubrication for cable cylinders is emphasized.
Application Guidelines: General guidelines for using Tolomatic actuators are provided.
Cushion Needle Adjustment: Guidelines for adjusting cushion needles in cylinder heads are provided.
Lubrication Guidelines: Key points on filtration and external lubricators are provided.
Velocity Calculations: Guidelines for calculating velocity for rodless cylinders are provided.
Service Parts Ordering: Instructions for ordering service parts are provided.
Switch Ordering: Guidelines for ordering field retrofit switch and hardware kits are included.
Cable Cylinder Ordering: Details on ordering cable cylinders are outlined.
Model, Bore, Stroke Options: Information on model types, stroke lengths, and bore sizes is detailed.
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Catalog excerpts

CC CABLE CYLINDER  RODLESS CYLINDER-1

CC CABLE CYLINDER RODLESS CYLINDER

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CC CABLE CYLINDER  RODLESS CYLINDER-2

CABLE CYLINDER Endurance Technology features are designed for maximum durability to provide extended service life. Tolomatic invented the first ever rodless cylinder in 1956 - the cable cylinder. First designed into the bagger/sealer used in the flour industry the cable cylinder continues to power applications in the 21st century. Built-to-order in stroke lengths up to 282 inches.    HIGH STRENGTH TUBE  • High-strength, lightweight, black anodized aluminum or steel • Creates chamber for pneumatic or hydraulic pressure and protects piston •High strength material resists deformation • Cable adjustment...

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CC CABLE CYLINDER  RODLESS CYLINDER-3

TOLOMATIC… THE RODLESS CYLINDER LEADER S A SINGLE ACTING CABLE CYLINDER • Use in vertical applications when double acting cable cylinder is not required • Can be positioned horizontally and achieve vertical movement    MIL SPEC CABLES  • Field proven to provide millions of cycles of uninterrupted service •Nylon jacketed aircraft cables manufactured under Mil Spec. MiL-W-83420D CABLE CYLINDER • Doubles the velocity and stroke capacity of cable cylinder without increasing space requirements • Stroke lengths up to 120 feet (36.6m) • Isolates cylinder from harsh environments AUTO TENSIONER • Maintains...

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CC CABLE CYLINDER  RODLESS CYLINDER-4

•Metal Processing •Paper and Textiles •Medical •Electronics •Printing •Many Others CC Cable Cylinder APPLICATIONS Tolomatic invented the first ever rodless cylinder in 1956 - the cable cylinder. First designed into the bagger/sealer used in the flour industry the cable cylinder continues to power applications in the 21st century. The cable cylinder has been a key component in the following industries: • Packaging •Automotive •Food & Beverage •Material Handling & Conveying •Plastic Injection Molding

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CC CABLE CYLINDER  RODLESS CYLINDER-5

CC Cable Cylinder PERFORMANCE CABLE CYLINDER THEORETICAL FORCE VS PRESSURE

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CC CABLE CYLINDER  RODLESS CYLINDER-6

Tolomatic EXCELLENCE IN MOTION*

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CC CABLE CYLINDER  RODLESS CYLINDER-7

OVERALL UNIT SPECIFICATIONS Dimensions in inches, in parentheses ( ) dimensions in millimeters Iblomatic EXCELLENCE IN MOTION®

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CC CABLE CYLINDER  RODLESS CYLINDER-8

THEORETICAL FORCE vs PRESSURE CUSHION DATA PRESSURE (bar) TUBING SPECIFICATIONS *Add to stroke length to determine overall length Tolomatic EXCELLENCE IN MOTION*

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CC CABLE CYLINDER  RODLESS CYLINDER-9

Double Acting Cable Cylinder - CC20, CC25 Steel Alum. 1/2 NPT PORT / EACH HEAD *If M option (magnet) is ordered add 0.375" (9.5 mm) to the overall length Dimensions in inches, in parentheses ( ) dimensions in millimeters FINAL VELOCITY (in/sec) CUSHION DATA FINAL VELOCITY (mm/sec) TUBING SPECIFICATIONS CC20 CC25 in 3.00 3.00 DEAD LENGTH* mm 76.2 76.2 in 0.125 0.125 WALL THICKNESS mm 3.175 3.175 Alum or Alum or MATERIAL Steel Steel in 90 96 TUBE mm 2286 2438 SUPPORT in 96 108 SPAN mm 2438 2743 *Add to stroke length to determine overall length CABLE SPECIFICATIONS CC20 in 0.125 WIRE DIA mm 3.175...

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CC CABLE CYLINDER  RODLESS CYLINDER-10

OVERALL UNIT SPECIFICATIONS *If M option (magnet) Is ordered add .375' (9.5 mm) to the overall length Dimensions in inches, in parentheses ( ) dimensions in millimeters Tolomatic EXCELLENCE IN MOTION*

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CC CABLE CYLINDER  RODLESS CYLINDER-11

OVERALL UNIT SPECIFICATIONS *Add to stroke length to determine overall length CABLE SPECIFICATIONS Tolomatic EXCELLENCE IN MOTION®

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CC CABLE CYLINDER  RODLESS CYLINDER-12

When a standard double-acting cable cylinder is not necessary in vertical applications, Tolomatic single-acting cable cylinders provide a cost savings advantage. Ideal for vertical lifting applications, these cylinders may be positioned horizontally and still achieve a vertical movement. Tolomatic single-acting cylinders are available in 8 bore sizes ranging from 3/4-inch to 5 inches with optional switches. - = Not Available OP = Optional ST = Standard Tolomatic EXCELLENCE IN MOTION*

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CC CABLE CYLINDER  RODLESS CYLINDER-13

OVERALL UNIT SPECIFICATIONS SA07 SA10 DIMENSIONS 1/4-20 UNC x 2.00 MOUNTING BOLTS BREATHER PORT BRACKET SUPPLIED BY CUSTOMER OVERALL UNIT SPECIFICATIONS NOTE: Additional specifications > Page CC_8 *If M option (magnet) is ordered add .375" (9.5 mm) to the overall length lolomatic EXCELLENCE IN MOTION®

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CC CABLE CYLINDER  RODLESS CYLINDER-14

OVERALL UNIT SPECIFICATIONS SA20 SA25 Dimensions in inches, in parentheses ( ) dimensions in millimeters NOTE: Additional specifications Page CC_10 cc_14 Tolomatic EXCELLENCE IN MOTION*

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CC CABLE CYLINDER  RODLESS CYLINDER-15

OVERALL UNIT SPECIFICATIONS Dimensions in inches, in parentheses ( ) dimensions in millimeters NOTE: Additional specifications PageCC_11 Tolomatic EXCELLENCE IN MOTION®

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CC CABLE CYLINDER  RODLESS CYLINDER-16

I NOTE: See corresponding CC (double actting cable cylinder) for performance, tubing and I cable specifications Page CC_8 to Page CC_10 Tolomatic EXCELLENCE IN MOTION*

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CC CABLE CYLINDER  RODLESS CYLINDER-17

1/4 NPT PORT EACH HEAD 6.09 (154.7)- Dimensions in inches, in parentheses ( ) dimensions in millimeters OVERALL UNIT SPECIFICATIONS I NOTE: Additional specifications ‘ Page CC_8 OVERALL UNIT SPECIFICATIONS DP20 DP25 NOTE: Additional specifications Page CC_9 www.tolomatic.com lolomatic EXCELLENCE IN MOTION®

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CC CABLE CYLINDER  RODLESS CYLINDER-18

Double Purchase Cable Cylinder - DP30, DP40, DP52 3D CAD AVAILABLE AT WWW.TOLOMATIC.COM DIMENSIONS STROKE + 27.12 (688.8) STROKE + 21.00 (533.4) 1/2 NPT PORT EACH HEAD MOUNTING BRACKET BY CUSTOMER; CABLE TAKE-UP NEEDED. Dimensions in inches, in parentheses ( ) dimensions in millimeters NOTE: Additional specifications Page CC_10

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CC CABLE CYLINDER  RODLESS CYLINDER-19

TC Track Cable Cylinder - All Sizes FEATURES AND OPTIONS Tolomatic track cable cylinders provide a pre-packaged, preengineered guide and support system for greater bearing surface and larger load capacities. An aluminum bearing block guides and supports loads on precision linear ball bearings with hardened ground steel shafts. Available in 4 bore sizes with automatic tensioners and caliper disc brake options on selected models. ORDER CODES TC05, TC07, TC10, TC15 inch (U.S. Standard) TC OPTIONS Auto Tensioner w/ one 1" Stroke Unit Auto Tensioner w/ two 1" Stroke Units Caliper Disc Brake Switches...

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CC CABLE CYLINDER  RODLESS CYLINDER-20

LOAD WEIGHT vs STROKE TC05, TC07, TC10 (3/8" Dia. Rods at 0.30" Deflection) NOTE: Rod deflection must not exceed .30 inches OVERALL UNIT SPECIFICATIONS NOTE: Additional specifications Page CC_7 NOTE: Moderate bending moments are acceptable, so long as the moment load does not exceed 190 inch-pounds. The diagrams at right, illustrate how this is calculated. LOAD DISTRIBUTION NOTE: Moderate bending moments are acceptable. The moment load must not exceed 30 inch-pounds for the 1/2 -, 3/4 - and 1-inch bore cylinders. The diagrams, illustrate how this is calculated.

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