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Tolomatic, TOL-O-MATIC
Cable Cylinder Catalog

Cable Cylinder Catalog

Product catalog summary

Features:
The CC Cable Cylinder is a rodless cylinder designed for space-saving and cost-effective applications. It is constructed from high-strength, lightweight materials such as anodized aluminum or steel and features unique gland seals for easy installation. The cylinder includes high-strength steel clevis for load attachment, offers porting choices, and can be located remotely, making it suitable for harsh environments.

Applications:
Invented in 1956, the cable cylinder is utilized across various industries including packaging, automotive, food & beverage, material handling, plastic injection molding, metal processing, paper and textiles, medical, electronics, and printing.

Performance:
The document includes a theoretical force vs. pressure chart for different cylinder models (CC05, CC07, CC10, etc.), with the CC52 model capable of handling pressures up to 500 psi.

Types of Cable Cylinders:

Double Acting Cable Cylinder: Available in nine bore sizes, these cylinders offer cost savings over conventional rod cylinders for strokes over four feet, achieving strokes up to 60 feet with options like auto tensioners and caliper disc brakes.
Single Acting Cable Cylinder: Designed for vertical applications, these can be positioned horizontally for vertical movement.
Double Purchase Cable Cylinder: Doubles velocity and stroke capacity without increasing space requirements, with stroke lengths up to 120 feet.
Track Cable Cylinder: Guides and supports load with precision linear ball bearings on hardened ground steel shafts.

Additional Features:

Automatic Tensioner: Maintains proper cable tension to maximize service life.
CC/Brake Combination: Offers additional control with caliper disc brakes.
Switches: Available in Reed and Triac with 15ft cables and quick-disconnect couplers.

Specifications:

Maximum Temperature: 140°F (60°C) for all models.
Maximum Pressure: Varies by model, with a maximum of 500 PSI (34.5 bar) for some models.
Materials: Tubing available in aluminum or steel.

Model Specifics:

CC30, CC40, CC52: Varying bore sizes and stroke lengths, with specific force outputs and pressure ratings.
CC50: Features a 5.00-inch bore size and a maximum stroke of 134 inches (3404 mm).
SA Models: Single-acting cylinders for vertical lifting applications.
DP Models: Double purchase cylinders that double velocity and stroke capacity without increasing space requirements.

Dimensional Data: Includes detailed dimensional drawings and measurements for each model, with dimensions in both inches and millimeters.

Performance Data: Graphs and tables illustrate the relationship between force and pressure for different models, providing insights into their operational capabilities.

Features and Options: Various options are available, including auto tensioners, caliper disc brakes, and different material seals. Some features are standard, while others are optional depending on the model.

Ordering and Application Guidelines: Includes order codes for different models and options, along with guidelines for application, selection, and ordering processes. Emphasizes the importance of using automatic tensioners and proper pressure settings for optimal performance.

Additional Notes: Highlights the necessity of proof-loading and pretensioning cable cylinders for achieving maximum stroke lengths. Provides information on pressure settings for automatic tensioners and the importance of separate, regulated pressure sources.

Specifications and Guidelines:

Lubrication Requirements: Oil mist or drop lubricators should supply at least 1 drop per 20 standard cubic feet per minute to the cylinder. A non-detergent, 20cP @ 140˚F 10-weight lubricant is recommended.
Sanitary Environments: Use "Food Grade" lubricants with ORAL LD50 toxicity ratings of 35 or higher.

Application Guidelines:

Cushion Needle Adjustment: Adjust cushion needles in cylinder heads for smooth deceleration.
Filtration: Use dry, filtered air (10 Micron or less) to ensure maximum actuator life.

Velocity Calculations: Differentiate between final and average velocity for rodless cylinders. Final velocity is crucial for determining inertial forces for cushioning.

Service Parts and Ordering: Cable assemblies and repair kits are available for various models. Specify the part number and stroke length when ordering.

Model and Configuration Options:

Model Types: Includes CC (Double Acting Cable Cylinder), SA (Single Acting Cable Cylinder), DP (Double Purchase Cable Cylinder), and TC (Track Cable Cylinder).
Stroke Length: Enter desired stroke length in decimal inches. Strokes over 281" require Tube Couplers.
Bore Size: Options range from 0.50" to 5.00" depending on the model.

Additional Options:

Head Options: Single-ported heads are standard. Various auto tensioner and caliper disc brake assemblies are available.
Switches: Different types of switches (reed, Triac) are available with various configurations and lead lengths.

Catalog excerpts

Rodless Cylinder

Open the catalog to page 1

Cable cylinder Endurance Technology features are designed for maximum durability to provide extended service life. Tolomatic invented the first ever rodless cylinder in 1956 - the cable cylinder. First designed into the bagger/sealer used in the flour industry the cable cylinder continues to power applications in the 21st century. Built-to-order in stroke lengths up to 282 inches. High Strength tube • High-strength, lightweight, black anodized aluminum or steel • Creates chamber for pneumatic or hydraulic pressure and protects piston •High strength material resists deformation • Cable adjustment...

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TolOMatic… the rodless cylinder leader • Use in vertical applications when double acting cable cylinder is not required • Can be positioned horizontally and achieve vertical movement Mil spec cables • Field proven to provide millions of cycles of uninterrupted service •Nylon jacketed aircraft cables manufactured under Mil Spec. MiL-W-83420D Cable cylinder Cable cylinder auto tensioner • Maintains proper cable tension • Maximizes service life of both cable and seals caliper disc brake HM Hn • Best mounting choice in most applications • Doubles the velocity and stroke capacity of cable cylinder...

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CC Cable Cylinder Applications abt Tolomatic invented the first ever rodless cylinder in 1956 - the cable cylinder. First designed into the bagger/sealer used in the flour industry the cable cylinder continues to power applications in the 21st century. The cable cylinder has been a key component in the following industries: • Packaging •Automotive •Food & Beverage •Material Handling & Conveying •Plastic Injection Molding •Metal Processing •Paper and Textiles •Medical •Electronics •Printing •Many Others

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CABLE CYLINDER THEORETICAL FORCE VS PRESSURE

Open the catalog to page 5

CC Double Acting Cable Cylinder - All Sizes FEATURES AND OPTIONS The Tolomatic double-acting cable cylinder is a versatile space saver, available in all 9 bore sizes. Enjoy cost savings over conventional rod cylinders in strokes over four feet with out experiencing rod buckle. These cylinders can be isolated from any work area with extended cable lengths. Contact Tolomatic to achieve strokes of up to 60 feet in length. Auto Tensioner w/ one 1" Stroke Unit Auto Tensioner w/ two 1" Stroke Units Auto Tensioner w/ one 2" Stroke Unit Auto Tensioner w/ two 2" Stroke Units Caliper Disc Brake HM, HN...

Open the catalog to page 6

Double Acting Cable Cylinder - CC05, CC07, CC10 THEORETICAL FORCE vs PRESSURE CUSHION DATA Strand 7x7 configuration lb 270 Tensile strength kg 122.47 in-lb 15 Proof-load torque N-m 1.69 2.5 Pretensioning in-lb torque N-m 0.28 FINAL VELOCITY (in/sec) NOTE: The CC05 cylinder does not have cushions. 1/8 NPT PORT EACH HEAD *STROKE + B *STROKE + 5.0 (127.0) *If M option (magnet) is ordered add 1.62" (41.2mm) to the overall length Steel Alum. CC10 1.31 Dead length* 33.3 0.125 Wall thickness 3.175 Alum or Material Alum. Alum. Steel in 60 60 72 Tube mm 1524 1524 1829 support in NA NA 78 span mm NA NA...

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Double Acting Cable Cylinder - CC15 CABLE SPECIFICATIONS CC05 in 0.0937 Wire dia mm 2.380 in 0.187 Nylon O.D. mm 4.750 Strand 7x7 configuration lb 920 Tensile strength kg 417.30 in-lb 45 Proof-load torque N-m 5.08 8 Pretensioning in-lb torque N-m 0.90 THEORETICAL FORCE vs PRESSURE FINAL VELOCITY (mm/sec) Steel Alum. Steel Alum. TUBING SPECIFICATIONS CC15 in 3.40 Dead length* mm 86.4 in 0.125 Wall thickness mm 3.175 Alum. or Material Steel in 84 Tube mm 2134 support in 90 span mm 2286 *Add to stroke length to determine overall length Steel Alum. OVERALL UNIT SPECIFICATIONS CC15 Bore Size in 1.50...

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Double Acting Cable Cylinder - CC20, CC25 THEORETICAL FORCE vs vs PRESSURE PRESSURE FINAL VELOCITY (mm/sec) FINAL VELOCITY (in/sec) 1/2 NPT PORT / EACH HEAD *If M option (magnet) is ordered add 0.375" (9.5 mm) to the overall length Dimensions in inches, in parentheses ( ) dimensions in millimeters Steel Alum. Steel Alum. Steel Alum. TUBING SPECIFICATIONS CC20 CC25 in 3.00 3.00 Dead length* mm 76.2 76.2 in 0.125 0.125 Wall thickness mm 3.175 3.175 Alum or Alum or Material Steel Steel in 90 96 Tube mm 2286 2438 support in 96 108 span mm 2438 2743 *Add to stroke length to determine overall length...

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Double Acting Cable Cylinder - CC30, CC40, CC52 Strand 7 x 19 configuration lb 4200 Tensile strength kg 1905 in-lb 210 Proof-load torque N-m 23.73 Pretensioning in-lb 105 torque N-m 11.86 1/2 NPT PORT EACH HEAD FINAL VELOCITY (in/sec) FINAL VELOCITY (mm/sec) CUSHION DATA Steel Alum. Steel Alum. TUBING SPECIFICATIONS CC30 CC40 CC52 in 3.50 4.50 3.00 Dead length* mm 88.9 114.3 76.2 in 0.125 0.125 0.125 Wall thickness mm 3.175 3.175 3.175 Alum or Alum or Alum or Material Steel Steel Steel in 102 108 96 Tube mm 2591 2743 2438 support in 120 132 96 span mm 3048 3353 2438 *Add to stroke length to determine...

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Double Acting Cable Cylinder - CC50 THEORETICAL FORCE vs PRESSURE DIMENSIONS 3/4NPT PORT EACH HEAD Dimensions in inches, in parentheses ( ) dimensions in millimeters CABLE SPECIFICATIONS CC50 in 0.25 Wire dia mm 6.350 in 0.375 Nylon O.D. mm 9.525 Strand 7 x 19 configuration lb 7000 Tensile strength kg 3175.13 in-lb 325 Proof-load torque N-m 36.72 Pretensioning in-lb 180 torque N-m 20.34 TUBING SPECIFICATIONS CC50 in 6.00 Dead length* mm 152.4 in 0.125 Wall thickness mm 3.175 Material Alum. Tube in 166.8 support mm 4237 span *Add to stroke length to determine overall length NOTE: The CC50 cylinder...

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SA Single Acting Cable Cylinder - All Sizes FEATURES AND OPTIONS SA OPTIONS Switches (DC Reed & Triac) Order Page Code (several) CC_28 When a standard double-acting cable cylinder is not necessary in vertical applications, Tolomatic single-acting cable cylinders provide a cost savings advantage. Ideal for vertical lifting applications, these cylinders may be positioned horizontally and still achieve a vertical movement. Tolomatic single-acting cylinders are available in 8 bore sizes ranging from 3/4-inch to 5 inches with optional switches. Aluminum Tube Steel Tube (Switches NOT available) Seals...

Open the catalog to page 12

Cable Cylinder Catalog

Cable Cylinder Catalog

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