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Applied Motion Electric Stepper Products Catalog

Applied Motion Electric Stepper Products Catalog
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Applied Motion Electric Stepper Products Catalog

Product catalog summary
Stepper Product Features
The stepper products feature self-test capabilities for optimizing system performance, anti-resonance for higher speeds and better torque utilization, command signal smoothing to reduce system resonances, and torque ripple smoothing to adjust current waveform for reduced low-speed torque ripple. Motors can achieve speeds up to 3,000 RPM with high resolution and holding torque requirements up to 1845 oz-in.
DS & SI Drive Features
DS and SI drives include advanced features such as self-test, anti-resonance, command signal smoothing, torque ripple smoothing, and microstep emulation. They support current output from 0.5 to 6.0 A, with a 90-135 VAC input. Control options include pulse and direction, analog command signal, and host command via RS232/485.
Technical Specifications
The power amplifier specifications include a MOSFET, dual H-Bridge, 4 Quadrant amplifier type with a current control of 4 state PWM at 20 Khz. Controller specifications highlight non-volatile storage, step and direction inputs, and a speed range suitable for speeds up to 133 rps. Features include anti-resonance, torque smoothing, auto setup, and encoder options.
Software
Si Programmer™ software allows for configuration and programming of the Si drives, enabling setting of motor current, step resolution, and writing complex motion control programs. CONFIGURATOR™ software simplifies setup and configuration of the DS and Si drives.
Motor Dimensions and Specifications
Detailed specifications and dimensions for 23-frame and 34-frame step motors are provided, including torque curves and ratings with motors connected in series.
HUB Multi-Axis Motion
The HUB allows up to 4 stepper drives to be controlled in host mode from a single PC or PLC’s RS-232 serial port. It supports real-time execution of commands and is programmable for stand-alone operations with SiNet Hub Programmer™ software.
Operator Interface MMI
Features include flush or surface mounting, a four-line by 20-character LCD display, and RS232 communication to Si controllers. It allows entering distances, speeds, and repeat counts into Si programming.
Application Examples
Applications include pick and place, inspection, painting/stenciling, gating, parts transfer, positioning stops/guides, positioning tables, indexing, and workpiece placement.
Specifications
- Nested loops: Unlimited
- Subroutines: Unlimited
- Subroutine stack depth: 5 calls maximum
- Comments: Limited by 200 line program length
- MMI variables: 50 for storing speeds, distances, and loop counts
- Maximum message size: 60 characters for MMI Prompt, 80 for MMI Menu instruction
- Total MMI Prompt message size: 1500 characters
- Steps per revolution: 2,000 - 50,800
- Connectors: RJ11 for drives and PC/MMI, screw terminals for inputs/outputs
- Programmable Inputs: Optically isolated, 2200 ohms, 5–24 VDC
- Programmable Outputs: Optically isolated, 28 VDC max, 100 mA max
MMI Operator Interface
Simple user interaction with Si [STAC6-Si], visual setup software for panel actions, prompts for decisions and provides information. Features include flush/surface mounting, four-line by 20 character LCD display, uses RJ11 cable.
Ordering Information
Motor types and sizes: Various options with specific codes. Multi-axis applications: HUB with I/O, RJ11 cables included. Planetary gearbox reductions: Specific models and ratios. User interface and breakout boards: MMI, BoB1, BoB2. Encoder options: Available with specific frame sizes.
Additional Information
Online sizing and selection software available, 3D models and 2D drawings accessible online, various product brochures and literature available, contact information for customer service and technical support.
See more

Catalog excerpts

Applied Motion Electric Stepper Products Catalog-1

ELECTRIC STEPPER PRODUCTS & PLANETARY GEARBOX APEX DYNAMICS MOTORS DRIVES CONTROLS ACCESSORIES LINEAR SOLUTIONS MADE EASY

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Applied Motion Electric Stepper Products Catalog-2

Stepper Products overview Drive D S s i stepper product features • Self Test Measures motor para­ meters automatically to optimize system performance • Anti-resonance Achieves higher speeds and better torque utilization • Command Signal Smoothing Reduces extraneous system resonances • Speeds up to 3,000 RPM • High resolution (up to 51,200 steps-rev) • Holding torque requirements up to 1845 oz-in. (13.03 Nm) • 2000 line Quadrature encoder option • 10 ft. power cables with connector pre-wired • Torque Ripple Smoothing (Waveform Smoothing) Adjusts current waveform to reduce low speed torque ripple...

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Applied Motion Electric Stepper Products Catalog-3

Stepper Products DS & S I DRIVE FEATURES The DS [STAC6-S] & S I [STAC6-Si] represent the latest developments in stepper drive technology, incorporating features that derive the highest performance from today’s stepper motors. Anti-resonance and waveform damping control algorithms make them the clear market leader. • Self Test • Set-up and configuration software Measures motor parameters automatically to optimize system performance • Anti-resonance Achieves higher speeds and better tourque utilization • Command Signal Smoothing Reduces extraneous system resonances • Torque Ripple Smoothing (Waveform...

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Applied Motion Electric Stepper Products Catalog-4

Stepper Products DS & SI ADVANCED FEATURES nnn MicroStep Emulation With Microstep Emulation, systems that have a need to use low step resolutions can still provide smooth motion. The drive takes the step count and creates microsteps which are fed to the motor. As an example, this could be used on a retrofit system where the controller resolution is fixed at a low value and cannot easily be changed. Synthesized Microsteps nnn Command Signal Smoothing Dynamic smoothing can soften the effect of immediate changes in velocity and direction, making the motion of the motor less jerky. An added advan­age...

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Applied Motion Electric Stepper Products Catalog-5

Stepper Products DS & S I technical specifications POWER AMPLIFIER Specifications AMPLIFIER TYPE CURRENT CONTROL OUTPUT CURRENT POWER SUPPLY DC BUS VOLTAGE AC INPUT VOLTAGE PROTECTION IDLE CURRENT REDUCTION MOTOR REGENERATION MOSFET, Dual H-Bridge, 4 Quadrant 4 state PWM at 20 Khz 0.5— 6.0 in 0.01 amp increments Line Operated Nominal 120 VAC, 50/60 Hz Nominal 165 VDC 90—135  VAC, 50/60 Hz (for other voltages, contact Tolomatic) Over-Voltage, Under voltage, Over-Temp, External Output Shorts (Phase-to-Phase, Phase-to-Ground), Internal Amplifier Shorts Reduction to any integer percent of full-current...

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Applied Motion Electric Stepper Products Catalog-6

Stepper Products CONFIGURATOR™ & SI PROGRAMMER™ SOFTWARE Set-up and Configuration Software The A.M.P. [Applied Motion Products] CONFIGURATOR™ software simplifies the setup and configuration of the ULU [STAC6-S] & MB iSTAC6- Sii. Click on the icon representing the aspect of the drive that needs changing and an intuitive dialog box will open. Configuration data for A.M.P. recommended motors is available from a drop down menu. Input/Output Monitor screen capture Motor selection screen capture The LULI] [STAC6- so iS designed to be both configured and programmed through software. Virtually all the...

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Applied Motion Electric Stepper Products Catalog-7

Stepper Products mrs2 23-frame step motors nnn Specifications nnn torque curves Ratings are with motor connected in series TORQUE (oz.-in.) Please note the Tolomatic ordering codes. Use these codes when ordering stepper components from Tolomatic (Applied Motion Products model equivalents appear in [brackets])

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Applied Motion Electric Stepper Products Catalog-8

Stepper Products mrs3 34-frame step motors nnn Specifications nnn torque curves Ratings are with motor connected in series TORQUE (oz.-in.)

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Applied Motion Electric Stepper Products Catalog-9

Stepper Products hub Multi-Axis motion hub with i/o Features: • Networks stepper products for multi-axis motion applications • For real-time execution of commands downloaded from a host PC or PLC using Si™ Command Language (SCL) • Programmable for stand-alone single or multi-axis operations with Applied Motion’s easy to use SiNet Hub Programmer™ Windows software (software and programming cable included) • Communication via RS232 • Four optically-isolated programmable inputs • Four optically-isolated programmable outputs • DIN rail mounting Description The HUB [SiNet Hub444] allows up to 4 stepper...

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Applied Motion Electric Stepper Products Catalog-10

Stepper Products hub Multi-Axis motion hub with i/o nnn technical specifications Power Power is provided by Si indexer-drive on Port 1. Provides up to 50 mA for MMI via PC/MMI port Communication Ports 1 - 4: RS232, 9600 bps, 8 data bits, one stop bit, no parity MMI: same PC in router mode: same PC when running SiNet Hub Programmer™ software: 19200 bps Max cable length, any port: 50 feet Physical Constructed on .062” fiberglass printed circuit board with 4 .156” mounting holes (nylon spacers included). 4.2” x 2.85” x 0.72” Two red LEDs Operating temperature range: 0 - 70° C DIN rail mounting (fits...

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Applied Motion Electric Stepper Products Catalog-11

Stepper Products_ User interaction with the [HE] [STAC6-Si] is simple with the iMllMltl] operator interface. Software allows visual setup of the panel to show a particular action taking place, it prompts the user to make a decision, or provides information such as move distance, move speed, repeat count. • Flush or surface mounting • Four line by 20 character LCD display • Uses (RJ11) telephone cable with [S]|T] [STAC6-si] controllers • Enter distances, speeds and repeat counts to pre-assigned Motor cable and encoder cable are included when ordering [S]|T] [STAC6-si] controllers. User supplies...

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Applied Motion Electric Stepper Products Catalog-12

Stepper Products ordering After the ordering codes for the Tolomatic actuator have been entered, the ordering codes for the stepper products will follow. ENC Encoder (converts rotary motion to code of electronic pulses); 10ft. (3m) cable description Stepper Motor nnn MOTOR SIZE / DRIVE SIZE order code 21 22 23 31 32 33 nnn Planetary Gearbox REDUCTIONS* [For LMI (Screw-drive inline) or SDL & SDR (Belt-drive direct-drive) mounting only] Once motor type and frame size is selected, the appropriate adapter and couplers required are automatically chosen for assembly onto actuator. Specify one of these...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.