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Mono-crystal diamond cutting tool for non-ferrous metals 2

Mono-crystal diamond cutting tool for non-ferrous metals 2

Product catalog summary
Issue: High-end audio equipment, wristwatch dials, and aluminum chassis for electronics often require mirror finishing. Traditional machining processes can result in varying surface roughness, necessitating additional finishing steps, which are inefficient.
Solution: The use of monocrystalline diamond (MCD) tools allows for efficient mirror surface decoration in a single process, eliminating the need for post-process polishing. These tools also offer a significantly longer service life compared to cemented carbide tools, reducing tool replacement frequency and improving cost performance.
Product Offerings: In addition to MCD cutting tools, the company provides MCD square end mills and ball end mills with round cutting edges, suitable for mirror finishing on spherical or free-form surfaces.
Applications: MCD tools are effective for decorative mirror finishing on aluminum chassis, logo carving, and mirror finishing of gold, copper, brass, as well as chamfering glass and nickel. Custom fine shape forming tools are available upon request.
Technical Specifications: For decorative mirror finishing using MCD tools on material A7075, the cutting conditions are: cutting speed of 200m/min, feed rate of 3.5 μm/rev, and cutting depth of 0.05mm.
Contact Information: Tokyo Diamond, 2-3-5 Nakane Meguro-ku, Tokyo 152-0031, Japan. Tel: +81-3-3723-81142. Email: [email protected]. Website: www.tokyodiamond.com
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Catalog excerpts

Mono-crystal diamond cutting tool for non-ferrous metals 2-1

Mono-crystal diamond cutting tool for non-ferrous metals Realization of efficient mirror machining without finishing process for decorating aluminum parts and housings. [Issue] Mirror finishing is sometimes required for aluminum parts of high-end audio equipment, dial parts of wristwatches, and edge decoration of aluminum chassis of notebook computers, smartphones, and tablet devices. Depending on the material of the tool edge during machining, the roughness of the machined surface may vary, and a post-process is needed to achieve a mirror finish, which is inefficient. [Solution] By machining with monocrystalline diamond (MCD) tools, mirror surface decoration can be efficiently achieved in a single process without any finishing processes such as polishing. Furthermore, custom-made products enable the forming of fine shapes (patterns). In addition, diamond tools have a service life tens of times longer than cemented carbide tools, which reduces the need for tool replacement and improves the overall cost performance. Comparison of finished surface roughness with different edge materials Cutting condition Material : A7075 Cutting speed : 200m/min Feed rate : 3.5 μm/rev Cutting depth : 0.05mm Mono-crystal diamond cutting tool for decorative mirror finishing In addition to mono-crystal diamond cutting tools, we also offer mono-crystal diamond square end mills and mono-crystal diamond ball end mills with round cutting edges, which are effective for mirror finishing of spherical or free-form surfaces. 。 ■Decorative mirror finishing available for end face processing of aluminum chassis or logo carving ■Useful also for mirror finishing of gold, copper and brass and for chamfering (deburring) glass and nickel ■Fine shape (pattern) forming tool available on customer’s request 2-3-5 Nakane Meguro-ku Tokyo 152-0031 Japan https://www.tokyodiamond.com/ E-mail: [email protected] Tel : +81-3-3723-8114 [2

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