Mono-crystal diamond cutting tool for non-ferrous metals 1

Product catalog summary

Introduction
The document discusses the use of mono-crystal diamond (MCD) cutting tools for achieving mirror finishes on non-ferrous metals such as aluminum and Ni-P plating, even with general-purpose lathes that lack high machining accuracy.

Solution Overview
Tokyo Diamond Tools Mfg. Co., Ltd. provides MCD cutting tools that enable mirror finishing due to their advanced polishing technology. These tools offer superior wear resistance, extending their lifespan. They are effective not only on aluminum but also on metals like gold, copper, and brass.

Performance Comparison
The document includes a comparison between polycrystalline diamond (PCD) and MCD tools. Surfaces machined with PCD tools appear diffusely reflective and white, whereas MCD tools produce darker surfaces with less diffuse reflection, indicating a higher quality finish.

Visual Evidence
Photographs are provided to illustrate the differences in surface finish between PCD and MCD tools, highlighting the superior performance of MCD tools.

Contact Information
For further details, Tokyo Diamond Tools can be contacted via their website, email, or phone.

Conclusion
MCD cutting tools are recommended for achieving high-quality mirror finishes on non-ferrous metals using general-purpose lathes.

Catalog excerpts

Mono-crystal diamond cutting tool for non-ferrous metals 1-1

Mono-crystal diamond cutting tool for non-ferrous metals Realization of mirror finishing of aluminum and Ni-P plating with a general-purpose lathe [Issue] We want to achieve mirror finishing of aluminum and Ni-P plating, etc., even with a general-purpose lathe that does not have very high machining accuracy. [Solution] Tokyo Diamond Tools Mfg. Co., Ltd. offers mono-crystal diamond cutting tools that can achieve mirror finishing even on general-purpose lathes, thanks to the polishing technology of mono-crystal diamond (MCD) cutting edges that we have developed over many years. The wear resistance of mono-crystal diamond also extends the life of the tool. In addition to aluminum, mirror finishing of gold, copper, brass, etc. is also possible. Comparison of machined surfaces of aluminum with PCD and MCD cutting tools (top: PCD, bottom: MCD) Comparison of cutting edge by material (enlarged photo of cutting edge ridge) [Left photo] The surface of aluminum machined by a PCD tool is not mirror-like, but rather diffusely reflective and appears white. The MCD tool cuts with a very sharp edge, so the machined surface of aluminum appears darker with less diffuse reflection. Mono-crystal diamond cutting tool Please feel free to consult us for details. 2-3-5 Nakane Meguro-ku Tokyo 152-0031 Japan https://www.tokyodiamond.com/ E-mail: [email protected] Tel : +81-3-3723-8114 [2108CE02]

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