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Metal bond mounted diamond grinding wheel with utilizing ultrasonic vibrations for quartz fine ceramics

Metal bond mounted diamond grinding wheel with utilizing ultrasonic vibrations for quartz fine ceramics

Product catalog summary
Introduction
An ultrasonic assisted grinding machine has been introduced for efficient machining of difficult-to-cut materials like quartz and ceramics. However, finding a suitable tool to demonstrate this performance has been challenging.

Solution
Tokyo Diamond Tools Mfg. Co., Ltd. developed a tool that efficiently transmits resonant vibration to work materials, enabling highly efficient grinding using ultrasonic vibration. This tool is designed for materials such as quartz and SiC ceramics.

Tool Features
  • Optimized bond specifications to achieve both sharpness and wear resistance.
  • Special control for dressing abrasive grains to reduce slippage and improve material biting.
  • Combination of metal bond wheels and ultrasonic vibration maximizes machining efficiency.

Applications
This wheel is suitable for internal grinding of precision parts and precision machining of materials like glass, ceramics, quartz, carbon, ferrite, and precious stones using ultrasonic waves.

Performance Comparison
Compared to conventional products, the new tool suppresses slippery, over-abrasive grains and improves adherence to the workpiece.

Contact Information
For more details, visit Tokyo Diamond Tools or contact via email at [email protected].
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Catalog excerpts

Metal bond mounted diamond grinding wheel with utilizing ultrasonic vibrations for quartz fine ceramics-1

Mounted grinding wheel for quarts/fine ceramics Realization of highly efficient machining of difficultto-cut materials with the help of ultrasonic waves [Issue] A ultrasonic assisted grinding machine for highly efficient machining of difficult-to-cut materials such as quartz and ceramics has been introduced, but a tool that can demonstrate this performance has been unable to find. [Solution] Tokyo Diamond Tools Mfg. Co., Ltd. has developed a tool that efficiently transmits resonant vibration to the work material in order to achieve highly efficient grinding using ultrasonic vibration. With the help of ultrasonic waves, highly efficient grinding of difficult-to-cut materials such as quartz and SiC ceramics can be realized. With the aim of maximizing machining efficiency by taking advantage of the features of ultrasonic assisted machining, the bond specifications have been optimized to achieve both sharpness and wear resistance. In addition, a special control for dressing of abrasive grains is applied to the grain preparation to reduce grain slippage and achieve better biting on the work material compared to conventional products. Comparison with conventional wheel of machining quartz The combination of metal bond wheels and ultrasonic vibration has made it possible to develop tools that maximize machining efficiency and achieve both sharpness and wear resistance. Metal bond mounted wheel utilizing ultrasonic vibrations This wheel is suitable for internal grinding of precision parts and precision machining of glass, ceramics, quartz, carbon, ferrite, precious stones, etc. using ultrasonic waves. We offer wheels with the best bond and specifications for the work material and application. ■For the realization of highly efficient grinding operations utilizing ultrasonic vibrations, tools to efficiently transmit resonant vibration to a workpiece were developed. ■For the maximization of machining efficiency by taking advantage of the ultrasonic machining technology, the specifications were optimized and high cutting performance and high abrasion resistance were both realized. ■In comparison to conventional products, slippery, over-abrasive grains were suppressed and adherence to the workpiece was improved. 2-3-5 Nakane Meguro-ku Tokyo 152-0031 Japan https://www.tokyodiamond.com/ E-mail: [email protected] Tel : +81-3-3723-8114 [2108GE

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