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Metal bond diamond grinding wheel for beveling compound semiconductor wafer

Metal bond diamond grinding wheel for beveling compound semiconductor wafer

Product catalog summary
Issue: The production of compound semiconductor wafers, crucial for power devices, is increasing due to the demand for power-saving solutions in a low-carbon society. A significant challenge is the machining cost of wafers, necessitating improvements in the life of diamond tools used in the beveling process to reduce chipping and extend wheel life.
Solution: The introduction of metal bond beveling wheels optimized for SiC (Silicon Carbide) and GaN (Gallium Nitride) wafers has been proposed. These wheels aim to reduce chipping and extend tool life, offering benefits such as shorter cycle times and lower total costs. Additionally, electroplated beveling wheels are available, providing excellent sharpness and cost performance.
Results: By enhancing the geometric accuracy and developing a metal bond tailored for compound semiconductor wafers, the wheel life in the SiC wafer beveling process increased by over 30% compared to competitors. This improvement is attributed to the use of diamond with unique abrasive grain control and a bond with excellent abrasion resistance, ensuring high dimensional stability and long life.
Specifications: The production range includes grain sizes from #400 to #3000, with compound grain sizes available. The outer diameter can reach up to 202D, and the internal diameter tolerance is H6. The dynamic balance is ≥0.1 g @Min, and groove shape tolerance is ≥0.5 degrees, with up to 10 grooves possible.
Comparison: A comparison test showed that Tokyo Diamond's metal bond wheel for compound semiconductor wafers outperformed competitors, with a wheel life index exceeding 130 when competitors' products are set to 100.
Contact Information: Tokyo Diamond, 2-3-5 Nakane Meguro-ku, Tokyo 152-0031, Japan. Tel: +81-3-3723-81142. Email: [email protected]. Website: https://www.tokyodiamond.com/
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Catalog excerpts

Metal bond diamond grinding wheel for beveling compound semiconductor wafer-1

Beveling wheel for compound semiconductor wafers Longer life of beveling wheels for compound semiconductor wafers [Issue] The production of compound semiconductor wafers, which are used as substrates for power devices, is expected to grow steadily in the trend toward power saving in a low-carbon society. The key to this growth is the machining cost of wafers, and it is important to improve the life of diamond tools in the beveling process. It is necessary to reduce chipping and extend the wheel life. [Solution] A longer wheel life leads to benefits such as shorter cycle time with less replacement of tools and lower total cost of use. Our metal bond beveling wheels are optimized for SiC (Silicon Carbide) and GaN (Gallium Nitride) wafer machining to reduce chipping and achieve long tool life. We also offer electroplated beveling wheels with excellent sharpness and cost performance. Comparison test of beveling wheel life with other companies' products By improving the geometric accuracy of the wheel and developing a metal bond optimized for compound semiconductor wafers, we were able to obtain the test result that the wheel life in the SiC wafer beveling process increased by more than 30% compared to other manufacturers' products. Tokyo Diamond’s 東京ダイヤ製 product Wheel life comparison in SiC wafer beveling when the life of other companies' products is set to 100 *In-house test result Metal bond wheel for compound semiconductor wafers [Possible production range] Grain size : #400 - #3000 *Compound grain size is also available. Outer diameter : Up to 202D Internal diameter tolerance: H6 (Please consult with us for other tolerances.) Dynamic balance: ≧0.1 g @Min. Groove shape tolerance : ≧ 0.5 degrees Number of grooves: Up to 10 grooves (more than 10 grooves are possible depending on groove shape.) Diamond with unique abrasive grain control is used to reduce the incidence of chipping and the machining damage. The use of a bond with excellent abrasion resistance ensures high dimensional stability of the wheel shape and long life. 2-3-5 Nakane Meguro-ku Tokyo 152-0031 Japan https://www.tokyodiamond.com/ E-mail: [email protected] Tel : +81

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