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Metal bond CBN grinding wheel for iron material 2

Metal bond CBN grinding wheel for iron material 2

Product catalog summary
Issue: In the machining of ferrous materials, there is a need to maintain sustained sharpness and long tool life while preventing burns on the work material.
Solution: The use of a metal bond grinding wheel offers high thermal conductivity and excellent heat dissipation. This reduces thermal stress on the work material compared to general grinding wheels and vitrified bond wheels, thereby maintaining the fatigue resistance strength of the work material.
Benefits: The heat-dissipating effect minimizes damage to abrasive grains and allows for moderate self-sharpening, extending the dressing interval and reducing downtime. This results in sustained sharpness and long tool life during the machining of ferrous materials.
Processing Conditions: The grinding method used is centerless through-feed grinding on SCM hardened material (HRC47) with specific dimensions. The wheel size is φ300-42T(3X).
Comparison: The "Metalist" CBN metal bond wheel for iron material has a higher thermal conductivity than vitrified bonds, minimizing heat effects on the grinding wheel surface.
Applied Materials: Suitable for cermet, HSS, carbon steel, die steel, and Inconel.
Advantages: The product maintains cutting performance, realizes long tool life, and suppresses burning of work materials. It reduces heat stress on work materials more effectively than conventional abrasive wheels, preserving the fatigue-resistant strength of the work. Minimal damage to abrasive grains and appropriate spontaneous blade generation lead to long dress intervals and reduced downtime.
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Catalog excerpts

Metal bond CBN grinding wheel for iron material 2-1

Grinding wheel for iron materials Sustained sharpness and long tool life in ferrous material machining [Issue] In the machining of ferrous materials, we want to achieve sustained sharpness and long tool life, as well as suppress the occurrence of burns on the work material. [Solution] The metal bond has high thermal conductivity and excellent heat dissipation, which reduces the thermal stress on the work material compared to general grinding wheels and vitrified bond wheels, thus suppressing the decline in the fatigue resistance strength of the work material. The heat-dissipating effect reduces damage to the abrasive grains, and the moderate self-sharpening action extends the dressing interval and contributes to a reduction of downtime. Life index comparison with general grinding wheel/CBN vitrified bond wheel Processing condition Grinding method : Centerless through-feed grinding Work material : SCM hardened (HRC47) (φ6-3.5L) -2.8d-38L Wheel size : φ300-42T(3X) “Metalist” CBN metal bond wheel for iron material The metal bond, which has much higher thermal conductivity than the vitrified bond, minimizes the effect of heat on the grinding wheel surface. [applied materials] - Cermet, HSS - Steel (carbon steel, die steel) - Inconel ■ The product not only maintains cutting performance and realizes long tool life, but also suppresses burning of work materials. ■ Since it can suppress heat stress on work materials more than conventional abrasive wheels, reduction of the fatigue-resistant strength of the work can be suppressed. ■ Little damage on abrasive grains and appropriate spontaneous blade generation can realize long dress intervals and reduce down time. 2-3-5 Nakane Meguro-ku Tokyo 152-0031 Japan https://www.tokyodiamond.com/ E-mail: [email protected] Tel : +81-3-3723-8114 [

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