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BAIII Series - Cartesian Robots

BAIII Series - Cartesian Robots
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BAIII Series - Cartesian Robots

Product catalog summary
Overview: The document provides comprehensive technical specifications and operational guidelines for the Cartesian robot COMPO ARM, particularly the BA-III series, which offers enhanced functionality over the BA-II series. It covers single-axis to 4-axis Cartesian configurations, emphasizing reliability and ease of operation.
Specifications:
  • High Load Capacity: Single-axis systems can handle up to 250 kg horizontally and 100 kg vertically.
  • Long Stroke: Maximum stroke of 4450 mm with a timing belt.
  • High Speed: Ball screw-driven models reach 1200 mm/s, while timing belt-driven models reach 2000 mm/s.
  • High Accuracy: Position repeatability is ±0.01 mm for ball screw and ±0.04 mm for timing belt.
  • Absolute Specifications: All models include an AC servomotor that does not require home return.
Robot Features: The BA-III series is designed for ease of operation, maintenance-free operation, and compact design with a compact AC servomotor.
Controller Features: The CA25 series controllers offer enhanced functions, including a high-performance servo control engine, cost-effective high-load system controllers, and increased processing speed to reduce cycle time.
Model Line-up: Various models are detailed for light, medium, and heavy load transfers, specifying motor output, stroke, maximum payload, speed, and positioning repeatability.
Applications: Examples include transfer, sealing, cutting, palletizing, parts assembly, loading, and inspection, highlighting the versatility of the systems.
Technical Notes: Information on actuators, controllers, and how to calculate tact (cycle) time is included.
Procedures: Instructions for selecting and operating Cartesian robots, including definitions of terms related to axis configurations, slider types, and drive systems, are provided. Modes of operation for controllers, such as sequential, palletizing, and manual modes, are explained.
Standards and Recommendations: Emphasizes the importance of position accuracy and repeatability, providing guidelines for achieving optimal performance. Discusses allowable load moments and maximum payloads under specified conditions.
Key Data from Tables and Charts: Payload tables illustrate the relationship between payload capacity and axis stroke length for various configurations. Charts provide visual representations of these relationships, aiding in the selection of appropriate systems based on specific application needs.
Additional Information: Includes a section on terms used for controllers and actuators, providing clarity on technical jargon. Offers a selection guide for single-axis specifications, detailing motor types, slider types, and additional options.
Power Supply Specifications: The system supports a power supply of 100V to 115V AC and 200V to 230V AC, with a tolerance of ±10% at 50/60 Hz. Switching between 100V and 200V systems is done via a short bar on the VOLTAGE SELECT terminal.
Environmental Conditions: Operating temperature range is 0°C to 40°C, and operating humidity range is 30% to 90% RH without condensation. The environment should be indoor, not exposed to direct sunlight, and at 1000m or less above sea level, free from dust, dirt, corrosive gases, or flammable gases.
Controller Features: The controller includes various connectors and switches such as Charge LED, Regenerative output connector, Motor output connector, Terminal block, Battery holder, and more. It supports communication through connectors COMM1 and COMM2, and has a status indicator LED.
Installation and Environmental Conditions: The document outlines installation requirements, including indoor placement, temperature, and humidity ranges. It also provides dimensional diagrams for proper installation.
Connection and Safety Notes: Detailed connection examples are provided, emphasizing the importance of correct wiring to prevent excessive current flow and potential damage. Specific caution is advised regarding the connection of regenerative discharge unit terminals to AC inputs.
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Catalog excerpts

BAIII Series - Cartesian Robots-2

Launched in 1986, the Cartesian robot COMPO ARM has developed a proven track record among many devoted customers because of its features of high reliability and ease of operation. For this reason, today, it is used as an integral part in many different types of production lines. The new BA-III series carries on the features of the previous BA-II series while also providing enhanced functions for even greater ease of operation. Models are available from single-axis to Cartesian axes (2 to 4 axes) and in a wide range of variations for also meeting the future needs of customers. ●High load Single-axis...

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BAIII Series - Cartesian Robots-3

Controller Features Enhanced Functions! ● A high-performance servo control engine is used to enable handling of even complex sealing work. ● A special line-up of controllers for high loads (motor capacity: 750 W) is available for reducing the cost of high-load systems. ● A master unit with a built-in driver for one axis can handle up to a maximum of four control axes (two axes in previous models) for eliminating the need for a high-function master unit, which was required for 3- and 4-axis combinations before. This enables lower costs and reduced space requirements. ● The processing speed of...

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BAIII Series - Cartesian Robots-4

ROIbot Line-up For Transfer of Light Loads ◆Maximum payload 4kg BA3-T5D (Ball screw drive) BA3-T7D (Ball screw drive) BA3-T3D (Ball screw drive) Pushrod type BA3-T4D (Ball screw drive) Pushrod type BA3-T5E (Ball screw drive) Pushrod type

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BAIII Series - Cartesian Robots-5

For Transfer of Medium Loads ◆Maximum payload 15kg BA3-10 (Ball screw drive) BA3-30 (Ball screw drive) BA3-10 (Timing belt drive) BA3-30 (Timing belt drive) BA3-50 (Timing belt drive) Note 1: The payload varies depending on the lead and motor output. Note 2:

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BAIII Series - Cartesian Robots-6

For Transfer of Heavy Loads ◆Maximum payload 60kg BA3-50 (Ball screw drive) BA3-60 (Ball screw drive) BA3-50 (Timing belt drive) BA3-60 (Timing belt drive) Note 1: The payload varies depending on the lead and motor output. Note 2: The speed

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BAIII Series - Cartesian Robots-7

[Cartesian axes] Typical Examples Other combinations of multiple models are possible. Type selection: Page 11 See Pages 56 - 76 Type selection: Page 12 See Pages 102 - 112 Type selection: Page 11 See Pages 77 - 88 Type selection: Page 13 - 14 See Pages 113 - 133 Type selection: Page 12 See Pages 89 - 101 Type selection: Page 15 See Pages 134 - 141 [Components of control system] Controller Master unit Slave unit

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BAIII Series - Cartesian Robots-8

[Components of control system] Controller Other optional units With extension I/O Unit See Pages 178 - 179 With CC-Link Unit See Pages 180 - 182 Regenerative discharge unit See Pages 186 - 190 Teach pendant See page 191 With DeviceNet Unit See Pages 183 - 185

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BAIII Series - Cartesian Robots-9

Type Selection Single Axis Specifications

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BAIII Series - Cartesian Robots-10

Ball screw driven ■Single axis payload table (horizontal) Ref. page Type Timing belt driven Lead Max. speed (mm) (mm/s) © I I * When a regenerative discharge unit is used.

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BAIII Series - Cartesian Robots-11

Ball screw driven (pushrod type) ■Single axis payload table (vertical) Ref. page Type Ball screw driven I | * When a regenerative discharge unit is used.

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BAIII Series - Cartesian Robots-12

Ball screw driven (pushrod type) Ref. page Type Stroke Lead Max. speed Max. payload ■Single axis payload table (rotation) Range of ReductionMax. speed rotation rationMax. speed Harmonic drive Planet gear

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BAIII Series - Cartesian Robots-13

■ 2-axis (X-Y) Combination payload table X-axis: Ball screw driven Y-axis: Ball screw driven Payload (kg) X-axis: Timing belt driven Y-axis: Timing belt driven BA3-L3-A2C See Page 74 BA3-L1-A2B See Page 71 ■ 2-axis (X-Z) Combination payload table X-axis: Ball screw driven Z-axis: Ball screw driven X-axis: Timing belt driven Z-axis: Ball screw driven

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BAIII Series - Cartesian Robots-14

■ 2-axis (Y-Z) Combination payload table Y-axis: Ball screw driven Z-axis: Ball screw driven Y-axis: Timing belt driven Z-axis: Ball screw driven ■ 2-axis (Z-Y) Combination payload table Payload (kg) 40 Z-axis: Ball screw driven Y-axis: Ball screw driven Z-axis: Ball screw driven Y-axis: Timing belt driven

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BAIII Series - Cartesian Robots-15

■ 3-axis (X-Y-Z) Combination payload table X-axis: Ball screw driven Y-axis: Ball screw driven Z-axis: Ball screw driven Payload (kg) Z-axis stroke: 50-150 mm BA3-A3-A3A See Page 119-120 BA3-A1-A3D See Page 113-114 BA3-A3-A3B See Page 121-122 BA3-A1-A3F See Page 115-116 Z-axis stroke: 200-250 mm BA3-A3-A3A See Page 119-120 Z-axis stroke: 300-350 mm BA3-A3-A3A See Page 119-120 BA3-A1-A3D See Page 113-114 BA3-A3-A3B See Page 121-122 BA3-A1-A3F See Page 115-116 BA3-A3-A3N See Page 117-118

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BAIII Series - Cartesian Robots-16

■ 3-axis (X-Y-Z) Combination payload table See Pages 129-133 X-axis: Timing belt driven Y-axis: Timing belt driven Z-axis: Ball screw driven Z-axis stroke: 50-150 mm Payload (kg) 15 Z-axis stroke: 200-250 mm Payload (kg) 15 Z-axis stroke: 300-350 mm Payload (kg) 15

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BAIII Series - Cartesian Robots-17

■ 4-axis (X-Y-Z-R) Combination payload table X-axis: Ball screw driven Y-axis: Ball screw driven Z-axis: Ball screw driven R-axis: Rotating axis See Pages 134-141 X-Y-Z-R

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BAIII Series - Cartesian Robots-18

Example applications Loading parts Parts assembly

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BAIII Series - Cartesian Robots-19

Before you read this manual ■ Definition of terms ■ [Axis1 and Axis2]: When forming a Cartesian axes configuration, an axis which is mounted directly on the userprovided equipment is called the “Axis 1”, and the other axis which is mounted on the Axis 1 with a bracket is called the “Axis 2”. Axis 1 Equipment surface [Straight axis]: An axis whose ball screw and servo motor shaft centers are placed along a straight line. Left side [Right side mounted axis, Left side mounted axis and Bottom side mounted axis]: An axis whose servo motor is turned back, which is coupled with a ball screw via a timing...

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BAIII Series - Cartesian Robots-20

Terms used throughout this publication are classified into the two groups; general robot terms and those specific to Toshiba Machine robots. ITerms used for controller |Terms used for actuator (or axis) [Slider] The part of the actuator which moves along a straight line. A hand or other tooling is assembled to the slider. When a bracket for axis combination is mounted on the slider, a two axes system can be configured. This is also called the "saddle" in overseas nations. [Drive system] Components for power transformation, such as the ball screw and timing belt, which are used to drive the movable...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.