1. Catalogs
  2. TIPPER TIE TECHNOPACK GmbH
  3. Product Portfolio by JBT

Product Portfolio by JBT

Product Portfolio by JBT
1 / 68 PagesView full catalog

Product Portfolio by JBT

Product catalog summary
Overview
JBT offers comprehensive technology solutions for the global food industry, focusing on various stages of food processing such as injection, massaging, brine preparation, portioning, coating, frying, cooking, baking, chilling, freezing, and inspection. Their equipment is designed to meet high hygiene standards and ensure maximum uptime and profitability.
Injection, Massaging, and Brine Preparation
The Schröder systems provide advanced solutions for injection, massaging, and brine preparation. IMAX technology uses hollow needles for precise brine injection, suitable for various meats and fish. MAX technology enhances water retention and yield through effective massaging. BRIMAX ensures standardized brine production with stringent hygiene controls.
Portioning Systems
DSI® portioning systems offer high-precision cutting and portioning for meats and baked goods. The 800 Series Portioner provides high yield and reduced labor, while the Adaptive 3D Portioning™ System adapts to product variations for optimal slicing. The DB20 Dual-Blade System is ideal for linear portioning in poultry and fish.
Coating Systems
Stein® coating systems are renowned for their batter and breading applications. The Ultra V™ Batter Applicator and T-1 Tempura Batter Applicator offer versatile solutions for applying batters to food substrates. The Ultra V™ and ProMIX™ Batter Mixers provide efficient mixing and viscosity control for various batter types.
Freezing Systems
JBT's Frigoscandia® freezer systems, including spiral, impingement, and IQF freezers, are leaders in freezing technology, offering efficient and reliable solutions for preserving food quality.
Additional Solutions
JBT also offers LVS refrigeration systems, crust freezers, and inspection technologies to ensure comprehensive food processing solutions. Their Food Technology Centres provide opportunities for testing and training with the latest equipment.
Customer Support
JBT emphasizes customer care and offers patented technologies for every stage of the food processing chain, ensuring reliable and profitable operations.
Equipment Specifications
The document details specifications and features of various industrial food processing equipment, including batter mixers, breading applicators, fryers, and cooking systems. Each section outlines the design purpose, key features, and available options for customization.
Batter Mixers
Stein® TM-3 and TM-4 Tempura Batter Mixers are designed for mixing tempura-style batters with features like gentle mixing action, adjustable speed, and automatic water feed. Options include electric drives and PLC controls.
Breading Applicators
Stein® Ultra V™ Breading Applicator is versatile for flour and crumb applications with features like variable speed drive and hygienic design. Options include PLC controls and electric or hydraulic drives. Stein® E™ Series Breading Applicator focuses on granular coating with adjustable features and options for hydraulic drives and crumb size control. Stein® 100 Series Flour Applicator is conveyorized for flour application with features like rotating vibrator and adjustable coating bed depth.
Frying/Filtering Systems
Stein® M-Fryer™ is an immersion-style fryer with features like THERMoFIN® radiator and integrated sediment removal filter. Options include various belt widths and fire suppression systems. Stein® DHF™ Direct Heat Fryer is designed for frying coated products with features like low-level oil safety and adjustable conveyors.
Cooking/Searing and Grill-Marking
Stein® TwinDrum™ 600 Spiral Oven offers superior heat transfer and uniform cooking with independent humidity and temperature controls. Double D® Revoband Continuous Protein Oven provides high impingement airflow for consistent cooking with options for browning tunnels and clean-in-place systems. Formcook® Contact Cooker provides direct contact cooking for sealing natural fats and juices with adjustable cooking time and temperature control.
Freezing and Refrigeration Systems
The document provides detailed information on various freezing and refrigeration systems offered by Frigoscandia and JBT, highlighting their features, benefits, and applications in food processing.
Modular Freezing Systems
Features modular designs with options for single or double belt configurations and varying belt widths (1250 or 1800 mm). Includes fully seal-welded stainless steel floors for hygiene and durability. Options for CIP systems and Air Defrost systems to extend operating times. Utilizes Frigoscandia’s LVS system for energy-efficient refrigeration, reducing refrigerant charge by 50%.
Impingement Freezers
ADVANTEC™ Compact Chiller offers a plug-and-play solution for rapid chilling and surface stabilization. Preassembled for quick installation, featuring a fully welded floor and enclosure for hygiene. Available in single or double belt configurations with Frigoscandia’s LVS system.
IQF Freezers
FLoFREEZE® IQF Freezers provide flexible and effective freezing solutions with true fluidization technology. Available in various capacities and configurations, including tray and track options for different product needs. Features include stainless steel design, air pulsators, and automatic air defrost systems for energy efficiency.
LVS Refrigeration System
Optimizes low-pressure-drop evaporator design to improve performance and reduce refrigerant charge. Supports a wide range of freezing and chilling systems, enhancing energy efficiency and operational capacity.
Crust Freezer
SuperCONTACT® Crust Freezer uses a disposable film conveyor for hygienic crust freezing of soft and sticky items. Designed to improve material handling and minimize product marks.
Inspection Systems
XVision™ CCPX™-Pack 1408 offers advanced X-ray contaminant detection for various packaged food products. Features include foil-lined packaging immunity, dynamic box edge detection, and tool-less cleaning.
Steaming Technology
FTNON Dynamic Cloud Control (DCC) Steaming Technology enhances energy efficiency by creating a 100% steam atmosphere. Applications include enzyme inactivation, product quality improvement, and sanitization.
High Pressure Processing (HPP)
Avure HPP machines use ultra-high pressure water to inactivate pathogens and extend shelf life without altering taste. Offers greater profitability, clean labels, and robust engineering support.
Food Technology Centres
JBT’s European Food Technology Centres provide facilities for product development, testing, and training. Equipped for various food processing applications, offering tailored training programs.
Customer Care
PRoCARE® service agreements offer customizable support to optimize equipment uptime and performance. Includes regular inspections, detailed reports, and specially developed consumables to reduce wear.
Extended Pro-rata Warranty
JBT offers an extended pro-rata warranty for certain drive components of the Frigoscandia GYRoCOMPACT® to ensure long-term reliability.
Spare Parts Discount
Customers receive discounts on JBT standard spare parts, emphasizing the use of original parts for optimal equipment operation.
Emergency Support
JBT provides phone support during business hours, remote support via HMI access, and emergency call-out options to minimize downtime.
Emergency Parts on Local Stock
JBT compiles an emergency parts kit to support production uptime effectively.
Original Wear Parts
JBT supplies wear parts according to a pre-agreed list to maintain equipment optimization.
Training Programme
Regular training is provided to reinforce best practices in maintenance, operation, and cleaning, ensuring new employees are adequately trained.
Customer Care
JBT focuses on maximizing return on investment by optimizing equipment and providing technical service, application adjustments, and productivity solutions.
Spare Parts Commitment
JBT is dedicated to providing OEM quality parts and service, regardless of equipment age, to ensure the latest technology is available.
Upgrade Kits
Tailored original component packages are offered to enhance equipment performance and maximize ROI.
Relocations
JBT assists in modernizing and relocating equipment, ensuring it retains value.
Certified Products
JBT offers certified cleaning agents and lubricants to ensure safety and prolong equipment lifespan.
Formula Family Lubricants
Developed to meet food safety requirements and temperature extremes, these lubricants ensure smooth operation and are USDA H1-authorized.
Formula Clean Detergents
JBT provides tailored cleaning chemicals to ensure food safety and prevent equipment wear.
Sustainability Commitment
JBT emphasizes sustainability and ethics in equipment development, focusing on minimizing environmental impact and offering long-term partnerships for maintenance and upgrades.
Contact Information
JBT provides contact details for various global locations, ensuring customer support is readily accessible.
See more

Catalog excerpts

Product Portfolio by JBT-1

Product Portfolio INJECTION ] MASSAGING | BRINE PREPARATION | PORTIONING | COATING | FRYING | COOKING | SEARING 1 GRILLING | PROOFING | BAKING | CHILLING ! FREEZING ! INSPECTION

 Open the catalog to page 1
Product Portfolio by JBT-2

Patented technologies for every stage of the food processing chain JBT supplies technology solutions for the global food industry, offering integrated solutions across the entire food processing continuum, from meat, seafood and poultry, to fruit and vegetables, baked goods, and convenience foods. We can provide you with flexible, customised solutions for injection, massaging, brine preparation, portioning, coating, frying, cooking, baking, chilling, freezing and inspection that run like clockwork, deliver maximum uptime, match your toughest hygiene demands and make your processing profitable....

 Open the catalog to page 2
Product Portfolio by JBT-3

Injection, Massaging, Brine preparation

 Open the catalog to page 3
Product Portfolio by JBT-4

Schröder Marination Technology Injection technology Massaging technology Brine preparation The processing principle of the IMAX technology is based on classic injection curing by means of hollow needles. This is where knowhow regarding needle type, inlet and exit holes and needle stitch pattern plays a decisive role. The brine/emulsion to be injected is carried directly to the product by a system of pumps and pipes. Pork, beef, boneless products, bone-in meat, poultry and fish can be injected. The operating principle of MAX technology is based on the horizontal mounting of a rotating paddle shaft...

 Open the catalog to page 4
Product Portfolio by JBT-5

Injection Schröder IMAX A new benchmark in injection technology. What sets us apart is our knowledge of the perfect combination of components. Whether manifolds, injection needles, pumps or brine feeds – each component is researched in detail, designed and coordinated to work seamlessly together. In conjunction with intelligent electronics, this combination guarantees the following: Options: Tenderizer head Meat-in Meat injection (HVB) Integration in process visualization software VISMAX Inline weighing igh levels of performance and precise injection accuracy H Optimal brine distribution in the...

 Open the catalog to page 5
Product Portfolio by JBT-6

Massage technology for increased productivity. This is the key to higher water retention and a higher yield at the slicer through better slice cohesion. Available sizes from 600kg up to 6.000kg. Thanks to active massaging of the meat using special paddles, SCHRODER MAX technology allows the following in an extremely short period of time. ■ Intra- and extramuscular protein activation ■ Significantly improved water retention ■ Active incorporation of brine in an extremely short time ■ Efficient utilisation of drum capacity Options: ■ Different paddle styles for softer/harder treatment ■ Integrated...

 Open the catalog to page 6
Product Portfolio by JBT-7

Schroder BRIMAX Special brine preparation system for mixing, cooling and holding the brine for the marination process. The thorough preparation of brine is a critical part of the overall injection and processing concept. This is much more than simple mixing. Electronically controlled and monitored processes, individually configured recipe programs, effective cooling and independent additive intake guarantee the following: ■ Standardization of brine making process ■ Swift insertion of additives ■ Homogenous mixing process ■ Repeat accuracy for recipes ■ Effective cooling Options: ■ Agitator ■...

 Open the catalog to page 7
Product Portfolio by JBT-8

Other Marination Equipment Schröder PREMAX For the production of high-quality cooked ham, massaging the muscles is an important part of the process. Protein is activated which ensures optimum bonding. This process supported by the Schröder PREMAX machines for mechanical treatment. PSM 650 – Curing press Processing muscles with a hard structure needs special attention, the lack of flexibility makes the forming and filling process more difficult. In order to balance out the different muscle textures, the PSM 650 is used. The roller pairs break down the internal structures without destroying the...

 Open the catalog to page 8
Product Portfolio by JBT-9

Portioning Systems

 Open the catalog to page 9
Product Portfolio by JBT-10

DSI® 800 Series Portioner The 8 cutter Portioning System from DSI delivers groundbreaking functionality and versatility in a compact, cost-effective and easy-to-use package. Designed for: High volume portioning; a precision machine for intense, high-accuracy cuts, using a new generation scanner for effortless all-in-one fat trimming. Key features: ■ High yield ■ Reduced labour ■ More throughput ■ Matches your product mix and orders on any given day Applications: ■ Whole muscle chicken strips and tenders ■ Nuggets and double-weight portions ■ Chicken thigh meat chunks/portions ■ “Perfect” fat-free...

 Open the catalog to page 10
Product Portfolio by JBT-11

DSI® Adaptive 3D Portioning™ System The DSI Adaptive 3D Portioning™ System is a precise horizontal band saw slicer, which divides the input product into a upper and a lower portion. Designed for: Horizontal slicing to achieve portion weight or equal weights. Applications: ■ Adaptive 3D portioning ■ Achieve 2, 4, 6 or more portions per butterfly by combining the A3D with our water jet portioning system Key features: ■ Adapting to the shape and size variation on unsorted incoming product to maximise yield ■ Slicing product optimally and only when necessary ■ Slicing more consistently ■ Directing...

 Open the catalog to page 11
Product Portfolio by JBT-12

DSI® DB20 Dual-Blade Portioning System The DSI DB20 Dual-Blade Portioning System delivers superior scanning with a single, high-performance sensor that continuously self-calibrates while detecting product shape as well as fat vs. lean. Designed for: Simple linear poultry and fish portioning applications; a perfect solution for plants that may have water, noise or electrical power restrictions. Key features: ■ Low-maintenance blade portioner ■ DSI Q-LINK portioning software ■ Sophisticated yield optimisation software ■ Suitable for a wide range of linear portioning applications ■ Dual-lane system...

 Open the catalog to page 12
Product Portfolio by JBT-13

DSI® Waterjet portioning More possibilities than you ever imagined

 Open the catalog to page 13
Product Portfolio by JBT-15

Stein® high performance coating systems From the inventor of coating equipment JBT’s range of Stein® coating systems are synonymous with continuous, conveyorised batter and breading applications. Since introducing the first commercially successful batter and breading applicator in 1955, the Stein brand has continued to lead the industry with innovative and robust equipment, and now has the largest installed base of coating systems in the world. The main features and benefits of the Stein coating systems are: The main features and benefits of the GYRoCOMPACT spiral freezer, chiller and proofer...

 Open the catalog to page 15

All TIPPER TIE TECHNOPACK GmbH catalogs and technical brochures

  1. TTVac

    4  Pages

  2. TTSealH

    4  Pages

  3. TTBag

    4  Pages

  4. TT1815-TT1512

    4  Pages

  5. TN4000 Family

    4  Pages

  6. TN3004

    4  Pages

  7. TTStick

    4  Pages

  8. TD60

    2  Pages

  9. TCV-TCNV

    4  Pages

  10. TCV1590

    2  Pages

  11. TC4357

    2  Pages

  12. TAN

    2  Pages

  13. SwiStickXXL

    4  Pages

  14. SVU6800

    4  Pages

  15. SVF1800

    4  Pages

  16. SV4800

    4  Pages

  17. SPR

    2  Pages

  18. SBCS

    2  Pages

  19. Rucker

    4  Pages

  20. RS4204

    4  Pages

  21. Rota-Matic

    4  Pages

  22. Rota-Clip

    4  Pages

  23. PTNV

    2  Pages

  24. KDCR

    2  Pages

  25. KDCM-DCM

    4  Pages

  26. KDCMA

    4  Pages

  27. ICV600.BC400

    2  Pages

  28. 600-700

    4  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.