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IMAX HIGHline injectors

IMAX HIGHline injectors

IMAX HIGHline injectors

Product catalog summary
Overview: The document details the JBT Schröder IMAX Highline injectors, focusing on their brine feed and manifold systems, injection technology, and applications. It emphasizes user-friendly control systems, injection modes, and adaptable stitch patterns for various products.
Specifications: IMAX injectors are designed for injecting brines into meat products, offering single or double manifolds. They support various injection modes, including one-way and two-way forced injection, Brine Exit Control (BEC), and Area Controlled Injection (ACI), patented by Schröder.
Design and Research: The brine feed design is a result of extensive research with a university, ensuring optimal compatibility of components like pumps, filters, and needle bores. The system is designed for easy cleaning and maintenance.
Applications: Suitable for injecting fat-containing brines for marbling effects, highly saturated brines for beef jerky, and meat-in-meat injections to enhance yield and taste.
Technical Features: Features include a user-friendly touch panel for controlling process parameters and storing injection recipes. The injectors offer high flexibility with configurations for different brine types, including high viscose brines (HVB) and hybrid functions.
Technical Data: Provides specifications for different models, including channel width, maximum injection area, cycles per minute, and pressure range. Details machine dimensions and requirements for compressed air and electrical connections.
Additional Features: Includes a needle manifold for optimal product configuration, quick-release mechanisms for easy maintenance, and a robust transport rake made of stainless steel for hygienic operation.
Control System: The "Blue World" control system features an intuitive user interface with hotspot operation, allowing easy management of recipes, user levels, and machine configurations. Supports password-protected user access to enhance process reliability.
Innovative Features: Describes patented technologies such as ACI and BEC. ACI adjusts brine quantities in different muscle zones, while BEC controls vertical injection zones to prevent brine pockets in products with fat layers.
Contact Information: Lists contact details for JBT offices in North America, Australia, Europe, Latin America, and Asia for support and further information on the IMAX technology.
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Catalog excerpts

IMAX HIGHline injectors-2

JBT SCHRÖDER IMAX HIGHLINE IMAX General information Brine feed and manifold The user-friendly touch panel control allows all process parameters relating to the product to be entered and injection recipes to be stored. There are a number of different injection modes available, such as one-way and two-way as forced injection controlled by stripper plate, “BEC”-Brine Exit Control – vertically freely definable injection area or “ACI”-Area Controlled Injection – individual brine pressure for different muscle zones (both Schröder patents). The design and layout of the brine feed on Schröder injectors...

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IMAX HIGHline injectors-3

JBT SCHRÖDER IMAX HIGHLINE IMAX injection technology for highest demands IMAX belt and walking beam injectors The processing principle of the IMAX technology is based on classic injection curing by means of hollow needles. This is where know-how regarding needle type, inlet and exit holes and needle stitch pattern plays a decisive role. The brine/emulsion to be TOUCH PANEL CONTROL size 10.4” – user-friendly operation, ergonomic layout NEEDLE MANIFOLD easily visible via inspection window injected is carried directly to the product by a system of pumps and pipes. As well as boneless products, bone-in...

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IMAX HIGHline injectors-4

IMAX 420 / 520 / 620 Walking beam injector For the IMAX walking beam injectors, the meat is transported through the machine via a transport rake. This follows a flat elliptic curve. While the needles are outside the product, the rake lifts out of the transport bed and moves forward. In the controller, this product advance can be set to 50 mm or 100 mm. The bigger advance allows the largest transport capacity of the injector with a wide puncture pattern. Although the shorter 50 mm advance halves the capacity, but it provides a stitch pattern that is twice as narrow, which can bring technological...

 Open the catalog to page 4
IMAX HIGHline injectors-5

JBT SCHRÖDER IMAX HIGHLINE “Blue World” control system • Control via hotspot operation • Intuitive user interface with clear presentation of information • Easily understable representation through the use of symbols – menu items such as recipe management, user level control, machine configuration or brine control • Automatic brine request can be activated by the BRIMAX • Information about the brine status in the BRIMAX can be displayed on the IMAX User level control The IMAX injectors have the option of creating different users with defined rights for machine operation. Each user must log in with...

 Open the catalog to page 5
IMAX HIGHline injectors-6

HVB and hybrid function HVB stands for High Viscose Brine - the injection of highly viscous or highly functional brines. Schroder offers the right equipment to process any type of brine - whether highly saturated with additives or highly viscous brines enriched with trimmings or additives. All IMAX injectors can either be configured as a full HVB injector or as a hybrid injector for multiple brine types, making possible both simple clear brines and functional and viscous brine to be injected using one machine. The areas of application: • Injection of fat-containing brines to achieve a marbling...

 Open the catalog to page 6

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.